Bedienungsanleitung Bauer Junior II (Seite 16 von 54) (Englisch)

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Instruction Manual  Junior II

the critically stressed areas of the vessels are examined by

means of suitable testing methods, in order to ensure the

operating safety.

After having reached the total permissible number of

load cycles, the vessel must be exchanged and scrapped.

Record the number of load cycles in writing if you do not

have an automatic cycle-counter.

We recommend that aluminium vessels should be

exchanged after 15 years at the latest.

Please pay attention to and follow these measures, for

your own safety and that of you employees and cus

tomers!

In order not to unnecessarily load the pressure vessels

additionally, the non-return valves, that are meant to

avoid a drop in pressure, and also the pressure maintain

ing valves, which should reduce big pressure fluctuations

as well, should be checked regularly for internal and ex

ternal tightness and functionality.

 Check the pressure vessels regularly on the inside and

outside for damage from corrosion.

 Be particularly careful with second-hand pressure vessels,

when their previous operating mode is not specifically

clarified.

2.4. SAFETY REGULATIONS (EC; partly Germany,

only)

A compressor is identified by German law as being a filling

system if pressure cylinders are filled by the system, especially

when these cylinders are made available for third parties. The

start-up and operation of compressor systems for use as fill

ing stations is governed by the following regulations:

Pressure vessel directive (Directive 97/23/EC) of

29.05.1997

Operating safety regulations (BetrSichV) of 27.09.2002

Machine safety law (GSG) of 11.05.2001

14th regulation to machine safety law (14. GSGV - pres

sure vessel regulation) of 03.10.2002

If a high pressure compressor is used for filling pressure

vessels or for the supply of pneumatic systems, the following

regulations apply:

Accident Prevention Regulations (UVV):

BGV A1 of 01. January 2004

Copies of the above regulations are available through the

usual outlets, e.g. in Germany from:

Carl Heymanns Verlag

Luxemburger Str. 449

50939 Köln

Beuth-Vertrieb GmbH

Burggrafenstr. 4 - 7

10787 Berlin

The manufacturer has complied with all applicable regula

tions and the unit is prepared accordingly. If desired, we offer

at our Munich site a partial acceptance test according to §

14 BetrSichV. Please contact our Technical Service Depart

ment with regard to this. They can also supply our leaflet

“IMPORTANT NOTES FOR CERTIFICATION”.

According to the operation safety regulations (BetrSichV), all

compressor units which will be used as filling stations must

undergo an acceptance test by a professional at their loca

tion before bringing them into service. If pressure vessels

(bottles) are to be filled by the compressor for a third party

then the appropriate permission must be obtained from the

responsible authority before the acceptance test. As a rule,

this is the factory inspectorate. The procedure for obtaining

permission is according to TRG 730, guidelines for per

mission to set up and operate filling stations. The test certifi

cates and documents delivered with the compressor are im

portant and may be requested during the procedure for ob

taining permission. In addition, the documents belonging to

the unit are important for recurrent inspections and should

therefore be carefully kept.

Inspections in accordance with the regulations for preven

tion of accidents will be carried out by the manufacturer or

by a specialist.

No guarantees whatsoever are valid for damage caused or

favoured by the non-consideration of these directions for

use.

We strongly emphasize these regulations.

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Bauer Junior II Seite 16

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