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Labels on tool
The following pictograms are shown on the tool:
Wear ear protectors.
Wear a dust mask.
Features
1. On/off switch
2. Operating handle
3. Rear lower guard
4. Saw arm lock-down knob
5. Angle position stop
6. Vertical position adjustment stop
7. Right-hand fence
8. Hand indentation
9. Mitre scale
10. Mitre latch
11. Mitre clamp knob
12. Left-hand fence
13. Saw blade
14. Moveable lower guard
15. Spindle lock button
16. Saw arm lock-up release lever
Fig. A
17. Motor housing
18. Kerf plate
19. Bench mounting holes
20. Upper fence clamping knob
21. Upper fence adjustment knob
22. Bevel position adjustment stop
23. Bevel scale
24. Bevel clamp knob
25. Saw dust outlet
26. Upper guard
27. Blade spanner
Assembly
Warning! Before assembly, make sure that the tool is switched off and unplugged.
Unpacking (fig. B)
Carefully remove the tool from the packing material.
Press down the operating handle (2) and pull out the lock-down knob (4), as shown.
Gently release the downward pressure and allow the arm to rise to its full height.
Fit the mitre clamp knob (11) as shown
Bench mounting (fig. C)
The feet are provided with holes (19) to facilitate bench mounting.
Pass a bolt through each of the feet and tighten each bolt into a pre-drilled hole in the
work bench. The two different sizes of holes accommodate different sizes of bolts.
Use either hole; it is not necessary to use both. Always mount the machine firmly to
prevent movement.
To enhance the portability, mount the tool to a piece of 12.5 mm or thicker plywood. In
this case it is possible to clamp the machine to your work support or move it to other
job sites and reclamp it there.
When mounting the machine to a piece of plywood, make sure that the mounting
screws do not protrude from the bottom of the wood. The plywood must sit flush on
the work support. When clamping the machine to any work surface, clamp only on the
clamping bosses where the mounting screw holes are located. Clamping at any other
point will interfere with the proper operation of the machine.
To prevent binding and inaccuracy, be sure the mounting surface is not warped or
otherwise uneven. If the machine rocks on the surface, place a thin piece of material
under one foot until the machine is firm on the mounting surface.
Removing and fitting a saw blade (fig. D1 - D5)
Removing
Depress the lever (16) to release the lower guard (14).
Raise the lower guard as far as possible.
Loosen the guard bracket screw (28) to release the angled corner piece (29).
Push the angled corner piece between the head of the screw and the guard.
This allows the guard bracket (30) to be raised enough to permit access to the blade
screw (31).
With the lower guard (14) held in the raised position by the guard bracket screw
depress the spindle lock button (15) and rotate the blade until the lock engages.
While keeping the spindle lock button depressed, loosen and remove the blade screw
(31) by turning it clockwise using the spanner (27) supplied.
Remove outer washer (33).
Remove the saw blade (13).
Fitting
Install the saw blade (13) onto the axle against the inner washer (34). Make sure that
the arrow on the blade points in the same direction as the arrow on the tool.
Replace the outer washer (33).
While keeping the spindle lock button depressed, tighten the blade screw (31) by
turning it counterclockwise using the spanner (27) supplied.
Move the guard bracket (30) down until the angled corner piece (29) is below the head
of the guard bracket screw (28).
Tighten the guard bracket screw.
Warning! Never press the spindle lock while the blade is rotating.
Checking and adjusting the blade to the fence (fig. E1 - E3)
Loosen the mitre clamp knob (11).
Press the mitre latch (10) to release the mitre arm (34).
Adjust the mitre angle to 0°.
Pull down the saw arm until the blade just enters the saw kerf (18).
Place a square (35) against the left-hand fence (12) and the blade (13). Make sure that
the teeth of the blade do not touch the square.
Check the position of the mitre arm (34). If necessary, adjust the mitre arm until the
blade is at 90° to the fence as measured with the square.
Tighten the mitre clamp knob.
Adjust the mitre pointer as necessary.
Adjusting the mitre pointer (fig. E4)
Observe the pointer (36) and the scale (9).
If the pointer does not indicate exactly zero, loosen the screw (37), move the plastic
moulding (38) to read 0° and tighten the screw.
Checking and adjusting the blade to the table (fig. F1 - F3)
Loosen the bevel clamp knob (24).
Adjust the bevel angle to 0°. Move the saw arm to the right until the angle position
stop (5) rests against the stop screw (39).
Pull down the saw arm until the blade just enters the saw kerf (18).
Place a square (35) against the table (12) and the blade (13). Make sure that the teeth
of the blade do not touch the square.
Check the position of the saw arm. If necessary, adjust the saw arm until the blade is
at 90° to the table as measured with the square.
Loosen the lock nut (39) a few turns.
Turn the stop screw (6) in or out as required.
Tighten the lock nut (39).
Tighten the bevel clamp knob.
Adjust the bevel pointers as necessary.
Adjusting the bevel pointers (fig. F4)
Observe the pointer (40) and the scale (23).
If the pointer does not indicate exactly zero, loosen the screw (41) that secures the
pointer and move the pointer as necessary.
Adjust the other pointer (42) according the the same instructions.
Checking and adjusting the bevel angle (fig. G)
Slide the upper part of the left-hand fence (12) out of the way.
Loosen the bevel clamp knob (24).
Adjust the bevel angle to 45°. Move the saw arm to the left until the bevel position
stop (43) rests against the stop screw (22).
Check the position of the saw arm. If necessary, adjust the saw arm until the blade is
at 45°.
Loosen the lock nut (44) a few turns.
Turn the stop screw (22) in or out as required.
Tighten the lock nut (44).
Tighten the bevel clamp knob.
To achieve a 47° left bevel or a 2° right bevel, adjust the stop screw (6 or 22) to allow
the arm to move as necessary.
Adjusting the upper fence (fig. H)
The upper part of the left-hand fence (12) can be adjusted to provide clearance for the
setting of bevel angles.
Loosen the clamping knob (20) and the adjustment knob (21).
Slide the fence to the left.
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