2-2
TORQUE SETTINGS TABLE
TORQUE SETTING
DESCRIPTION METRIC m kg. Nm
Thread Sealer
Upper shock absorber-frame securing 10x125 3.0 to 4.0 30 to 40
Lower shock absorber-swinging arm securing 12x175 5.5 to 6.5 55 to 65
Lower shock absorber-link arms securing 12x175 5.5 to 6.5 55 to 65
Suspension link arm-frame securing 12x175 5.5 to 6.5 55 to 65
Suspension link arm-swinging arm securing 12x175 5.5 to 6.5 55 to 65
Rear Engine mount frame swinging shaft 12x150 6.0 to 7.0 60 to 70
Swinging shaft 14x150 7.0 to 8.0 70 to 80
Front engine to frame 10x150 3.5 to 4.0 35 to 40
Lower engine mount to frame 8x125 2.5 to 2.8 25 to 28
Steering forks to frame securing 25x100 9.0 to 13.0 90 to 130
Fork leg plug 8x125 1.7 to 1.9 17 to 19
Exhaust pipe to cylinder 6x100 0.9 a1.2 9 to 12
Exhaust pipe to frame securing 8x125 1.7 to 1.9 17 to 19
Exhaust pipe silencer to frame 8x125 1.7 to 1.9 17 to 19
Exhaust pipe silencer to frame 6x100 0.8 to 1.0 8 to 10
Steering arm clamps-fork bars 8x125 2.0 to 2.4 20 to 24
Handlebar to Steering arm 8x125 2.0 to 2.4 20 to 24
Clip-on bar to Steering arm 8x125 1.7 to 1.9 17 to 19
LOCTITE 243
Front wheel axle 12x150 5.5 to 6.5 55 to 65
Front wheel axle 14x150 7.0 to 8.0 70 to 80
Front brake caliper 8x125 1.7 to 1.9 17 to 19
LOCTITE 243
Front brake caliper 6x100 1.0 to 1.2 10 to 12
LOCTITE 243
Rear wheel axle 12x150 5.5 to 6.5 55 to 65
Rear wheel axle 14x150 7.0 to 8.0 70 to 80
Rear brake caliper 8x125 1.7 to 1.9 17 to 19
LOCTITE 243
Rear brake disc 8x100 1.7 to 1.9 17 to 19
LOCTITE 243
Rear brake disc 6x100 10.9 1.1 to 1.2 11 to 12
LOCTITE 243
Front brake disc 6x100 10.9 1.1 to 1.2 11 to 12
LOCTITE 243
Rear wheel drive sprocket 8x125 1.7 to 1.9 17 to 19
LOCTITE 243
Rear wheel drive sprocket 6x100 8.8 0.8 to 1.0 8 to 10
Cylinder head to cylinder securing screw 6x100 1.0 to 1.2 10 to 12
Cylinder head securing nut 7x100 1.9 to 2.2 19 to 22
Magneto to crankshaft 10x100 3.5 to 4.5 35 to 45
Ignition base plate to crankcase 5x80 0.25 to 0.35 8 to 10
LOCTITE 243
Clutch cover 6x100 0.8 to 1.0 8 to 10
Crankshaft engine pinion 10x100 3.5 to 4.5 8 to 10
Crankcase half securing screws 6x100 0.8 to 1.0 8 to 10
LOCTITE 243
Starter motor to crankcase 6x100 0.8 to 1.0 32 to 38
Cylinder head thermistor 14x150 3.2 to 3.8 32 to 38
Cylinder head thermostat nut 24x100 2.5 to 4.0 25 to 40
Clutch hub 12x150 3.5 to 4.5 35 to 45
Crankcase oil drain plug 10x150 1.0 to 1.5 10 to 15
Counterweight pinion and counterweight 5x80 0.35 to 0.45 3.5 to 4.5
LOCTITE 243
Crankcase primary shaft bearing lock 5x80 0.35 to 0.45 3.5 to 4.5
Gearbox output pinion lock 5x80 0.35 to 0.45 3.5 to 4.5
LOCTITE 243
