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5) Service
a ) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool ismaintained.
ADDITIONAL SPECIFIC SAFETY RULES
Safety Instructions for All Operations
a ) This power tool is intended to function as a grinder,
sander (DWE4238 is excluded), wire brush or cut-
off tool. Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or seriousinjury.
b ) Operations such as polishing and sanding
(DWE4238) are not recommended to be performed
with this power tool. Operations for which the power
tool was not designed may create a hazard and cause
personalinjury.
c ) Do not use accessories which are not specifically
designed and recommended by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safeoperation.
d ) The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and flyapart.
e ) The outside diameter and the thickness of your
accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories can not be
adequately guarded orcontrolled.
f ) Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbour hole of the accessory must fit the
locating diameter of the flange. Accessories that do
not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause loss
ofcontrol.
g ) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheel for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of
the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged
accessories will normally break apart during this testtime.
h ) Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping flying
debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearingloss.
i ) Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and
cause injury beyond immediate area ofoperation.
j ) Hold the power tool by insulated gripping surfaces
only, when performing an operation where the
cutting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a "live" wire may
make exposed metal parts of the power tool "live" and
could give the operator an electricalshock.
k ) Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinningaccessory.
l ) Never lay the power tool down until the accessory
has come to a complete stop. The spinning accessory
may grab the surface and pull the power tool out of
yourcontrol.
m ) Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into
yourbody.
n ) Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electricalhazards.
o ) Do not operate the power tool near flammable
materials. Sparks could ignite thesematerials.
p ) Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution orshock.
q ) Do not use Type 11 (flaring cup) wheels on this tool.
Using inappropriate accessories can result ininjury.
r ) Always use side handle. Tighten the handle securely.
The side handle should always be used to maintain control
of the tool at alltimes.
FURTHER SAFETY INSTRUCTIONS FOR
ALL OPERATIONS
Causes and Operator Prevention
of Kickback
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which
in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the point of
thebinding.
For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel
38

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