5. Slide rear swingarm assembly into position aligning with
mounting boss of transmission case.
6. Follow the Service Manual REAR SWINGARM INSTAL-
LATION instructions to position the rubber mounts in
the rear swingarm bracket
7. Install pivot shaft and tighten locknut to 45-50 ft-lbs
(61.0-67.8 Nm).
8. Install the flat washer, lockwasher and locknut to fasten
shifter rod to the new 6-speed shift lever. tighten lock-
nuts to 80-120 in-lbs (9.0-13.6 Nm).
9. Install the exhaust bracket and tighten bolts to 13-16 ft-
lbs (18-22 Nm).
10. Install oil supply, return and breather hoses.
a. Fit new clamps onto ends of hoses.
b. Push and push hoses onto oil fittings
c. Crimp supply and return clamps with Hose Clamp
Pliers (HD-41137).
d. Crimp breather hose clamp with Hose Clamp Pliers
(HD-97087-65B).
11. Secure oil hose cover to transmission and alternately
tighten screws to 84-108 in-lbs (10-12 Nm).
12. Install the vehicle speed sensor and tighten to 84-132
in-lbs (9.5-14.9 Nm).
13. Push the neutral indicator light connectors onto the
neutral indicator switch.
Install Primary Chaincase
1. Follow the Service Manual PRIMARY CHAINCASE,
INSTALLATION instructions to install the primary chain-
case, primary chain, clutch, engine compensating
sprocket, chain tensioner assembly, the starter drive
mechanism and the chaincase cover.
2. Remove the inspection cover.
Install Side Cover Release Kit
Install the side cover.
For cable actuated clutch: Follow the instructions in
the SE 6-Speed Cable Clutch Side Cover and Release
Pushrod Kit (Part No. 38752-04).
For hydraulic clutch: Follow the instructions in the
Hydraulic Clutch Side Cover and Release Pushrod Kit
(Part No. 38753-04) and in the Hydraulic Clutch Kit
(Part No. 45033-03 - black or 45388-03 - chrome).
Install Removed Components
1. To install the components removed to access the 5-
speed transmission, follow the Service Manual instruc-
tions in the following sections:
a. REAR SWINGARM, INSTALLATION
b. REAR WHEEL, INSTALLATION
c. STARTER, INSTALLATION
d. EXHAUST SYSTEM, INSTALLATION
e. SADDLEBAGS, INSTALLATION
Instructions continued on page 6.
3 of 6
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Figure 5. Transmission to Crankcase Torque Sequence
(transmission view from front)
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Figure 4. Ring Dowels
(oil filler spout and side cover removed)
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2
4
1
3
