Bedienungsanleitung Katadyn REPAIR SEAL KIT PowerSurvivor 80E (Seite 4 von 9) (Englisch)

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Reassembly: Before you begin reassembly of the watermaker, clean all parts using clean, lint-free

rags. At this time, all parts should be carefully inspected for wear or damage. Use a 10x magnifier or

loupe to examine the seals, o-rings and other small parts. Stubborn rust stains and deposits on metal

parts may be cleaned with a soft-metal wirebrush (e.g., stainless steel or brass). Do not use polishes,

cleaning compounds containing abrasive materials, or regular steel wire brushes. Refer to the exploded

drawing of the pump in Figure A-2 in the Appendix for the location of parts and seals during

reassembly. Refer to Figures A-3 and A-4 in the Appendix for full-size drawings and identification of

the components included in the Repair Seal Kit. In the following procedure, references to the Repair

Seal Kit will be abbreviated to “RSK.” It will be assumed that all o-rings, seals, and mating surfaces

have been lightly lubricated with non-petroleum silicon grease (supplied with the RSK).

Warning: Use only non-petroleum silicon grease to lubricate your watermaker. Lubricants with a

petroleum base will damage several watermaker components, including the reverse osmosis mem-

brane. Be especially cautious of lubricants that “contain” teflon, silicon, etc.—such products could

also contain petroleum-based components. An ample supply of silicon grease is included with each

RSK.

 Reinstall the piston: If you want to replace the O-rings on the piston, refer to the figure below

 Install washer with chamfer on

washer facing ½” dia of plunger

rod and a new O-ring onto the

plunger rod, if you have an old-

style piston, you only have to

install a new O-ring into the

plunger rod without a washer.

 Slide piston onto the threaded

end of the plunger rod, and

secure with the washer and nut.

1. Refer to Figure R-5 during the following procedure.

Place the piston assembly on a flat, stable surface

with the shaft pointing up. Slide the installation tool

(provided in the RSK) over the piston shaft with the

wide end down. Lubricate the new PIP ring, cup

seal and the installation tool with silicon grease.

With the grooved side facing

up, slide the PIP ring down the

installation tool and onto the

piston. Repeat this process for

the cup seal. Note that the

grooved side of the cup seal

should be facing down; i.e.,

the grooved sides of the PIP

ring and the cup seal should

be facing each other. When

finished with the installation,

remove the installation tool

from the piston shaft.

2. To install the check valve components, refer to Figure R-3. Locate the two new check valve seats in

the RSK. Observe that the hole in the center of each valve seat has a beveled edge on one side.

Use your finger to press a valve seat into the bore for the reject check valve assembly. The seat

should be pressed all the way in, with the beveled side of the valve facing outward (that is, against

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