TABLE OF CONTENTS 3
11.10 Adjusting the ridin ........................ 46
11.11 Checking the bas ............... 46
11.12 Adjusting the com
fork ........................................... 46
11.13 Adjusting the rebo fork ........ 47
11.14 Adjusting the spri
(EXC‑ F Six Days) 48
11.15 Handlebar positio 49
11.16 Adjusting the han ................... 49
12 SERVICE WORK ON THE CHASSIS 51
12.1 Raising the motorc 51
12.2 Removing the moto 51
12.3 Bleeding the fork le 51
12.4 Cleaning the dust b 52
12.5 Removing the fork protector ........................ 52
12.6 Installing the fork p 52
12.7 Removing the fork legs .. 53
12.8 Installing the fork l ................................ 53
12.9 Removing the lowe
(EXC‑ F EU/AU/BR .......................................... 54
12.10 Removing the low
(EXC‑ F Six Days) 55
12.11 Installing the lowe
(EXC‑ F EU/AU/BR .......................................... 56
12.12 Installing the lowe
(EXC‑ F Six Days) 58
12.13 Checking the play of the steering he
bearing ................................................. 59
12.14 Adjusting the play of the steering he
bearing (EXC‑ F EU/AU/BR) 60
12.15 Adjusting the stee
(EXC‑ F Six Days) 60
12.16 Lubricating the st ............ 61
12.17 Removing the fron ............................... 61
12.18 Installing the fron ................................ 62
12.19 Removing the sho ........... 63
12.20 Installing the sho ........... 63
12.21 Removing the sea 63
12.22 Mounting the sea ........................................... 63
12.23 Removing the air filter box cover .... 64
12.24 Installing the air f ....................... 64
12.25 Removing the air filter ........................... 65
12.26 Installing the air f ............................ 65
12.27 Cleaning the air fi .......... 65
12.28 Sealing the air filt ............................ 66
12.29 Securing the air fi .................... 66
12.30 Removing main s 67
12.31 Installing the mai 67
12.32 Changing glass fi main
silencer ............................ 67
12.33 Removing the fue ........................ 68
12.34 Installing the fuel tank ................................. 69
12.35 Checking for chai 70
12.36 Cleaning the chai ......................................... 71
12.37 Checking the cha 71
12.38 Adjusting the cha 72
12.39 Checking the cha
sprocket and cha 73
12.40 Checking the fram ..... 74
12.41 Checking the swin ................................ 75
12.42 Checking throttle cable routing 75
12.43 Checking the rubb ................................. 75
12.44 Adjusting the bas
lever ............................................ 76
12.45 Checking/correcti the
hydraulic clutch 76
12.46 Changing the hyd ............... 77
12.47 Removing the eng‑ F S 78
12.48 Installing the eng‑ F S 78
13 BRAKE SYSTEM ......................................... 79
13.1 Checking free trave ............ 79
13.2 Adjusting free trave 79
13.3 Checking the brake discs ........................... 79
13.4 Checking the brake fluid level of the f
brake ............................................... 80
13.5 Adding front brake fluid ............................... 80
13.6 Checking the front brake linings ....................... 81
13.7 Changing the front brake linings ................... 81
13.8 Checking the free t ........ 83
13.9 Adjusting the basic position of the foo
lever ............................ 83
13.10 Checking the rear brake fluid level 84
13.11 Adding rear brake fluid ................................ 84
13.12 Checking the rear brake linings ........................ 85
13.13 Changing the rear brake linings ..................... 85
14 WHEELS, TIRES .............. 88
14.1 Removing the front wheel ............................. 88
14.2 Installing the front wheel ................... 88
14.3 Removing the rear wheel ...................... 89
14.4 Installing the rear w ............................... 90
14.5 Checking the tire c .............................. 91
14.6 Checking the tire a 91
14.7 Checking spoke te ................ 92
15 ELECTRICAL SYST ............................................... 93
15.1 Removing the batte ................................... 93
15.2 Installing the batte .................................... 94
15.3 Recharging the bat ................................. 94
15.4 Changing the main fuse 96
15.5 Changing the fuses of individual powe
consumers........................ 97
15.6 Removing the head
headlight......................... 98
15.7 Installing the head
headlight......................... 99
15.8 Changing the head .............. 99
15.9 Changing the turn s ........................ 100
15.10 Checking the hea ....................... 100
15.11 Adjusting the hea 101
15.12 Changing the spe 101
15.13 Diagnostics conn ............................. 102
16 COOLING SYSTEM 103
16.1 Cooling system ............................................. 103
16.2 Checking the antifr 103
16.3 Checking the coola ............................. 104
16.4 Draining the coolan .................................. 104
16.5 Refilling coolant .............. 105
17 TUNING THE EN 106
17.1 Checking the play in the throttle cable 106
17.2 Adjusting the play in the throttle cable ........ 106
17.3 Setting the charact
response .............................. 107
17.4 Changing the mapp‑ F Six Day 107
17.5 Adjusting the idle s ............................. 108
17.6 Teaching the thrott 108
