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15. Additional instructions for the Mertik Maxitrol GV60 and the remote control:
Ensure that the fuel supplied to the unit is clean and free from particles and moisture.
Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas
control block of the unit, clean and dry compressed air should be blown through it. Cut copper pipes as well
as aluminium pilot pipes (diameter = 4 mm) must be deburred and blown clean before they are connected.
The dust filter at the connection to the gas control block will only filter out the coarsest dirt from the sys-
tem. Fine particles are still able to reach the inside and may damage and/or adversely affect regulation in
the gas control block.
Heat, moisture and dust are a threat to all electronic components
Install the electronic gas control only after all construction, plastering and paintwork has been completed. If
work such as this is unavoidably still being carried out, then protect the control box against dirt and mois-
ture penetration by using, for example, plastic film.
Select a location for the control box that is lower than the level of the main burner bed and outside
the radiation area (heat) of the burner.
Electronic components will become permanently faulty when they are exposed to temperatures that are
higher than 60°C. Normal AA batteries will crack open at temperatures >54°C and the battery contents will
damage the electronic switches below. Batteries last longest at <25°C. At >50°C the life span is around 23
weeks, this makes the use of the gas fire unnecessarily expensive.
Only install the gas control block and receiver as pre-installed at the factory
Remember that components may have to be replaced or that repairs may have to be carried out at a later
date.
This may be made more difficult if the control is installed using a method that is different from the one pre-
scribed by us.
Only add the batteries or connect the 220 V adaptor once all the wiring to the receiver, gas control
block and pilot set has been connected.
Premature connection to the energy source may damage the control’s CPU (central processor).
Ensure that the ignition cable is not near the antenna wire and that they do not cross each other.
The high voltage that is released at ignition may damage the sensitive receiver circuit.
This may mean that the unit may become less responsive or not respond at all to the handset commands.
Maintain 40mm mutual distance for this reason. (See photograph 1 on page 19)
Loosen the antenna wire from the terminals on the receiver box
Direct the antenna wire away from the ignition cable and in the direction of the control box door.
Ensure there is no contact with metal components. Ensure there is no damage to the connection to the elec-
tronic components or to the wire itself. (See photograph 1.)
Connect the wires correctly to the contact breaker behind the gas control block.
The shortest wire runs immediately back to the 1/0 switch and can be found nearest to the back of the gas
control block. The longest wire runs to one of the two connections on the receiver box and only fits on one
of the screws.
Do not tighten the contact breaker and the thermocouple connection too tightly on the gas control
block or to each other.
It is sufficient to tighten by hand and add a half a turn with an open-end spanner. Tightening too loosely
will break the connection to the magnetic coil below and/or the insulation around the aluminium contact pin
in the contact breaker.
This may lead to the magnetic coil not opening the gas supply to the pilot and the unit will not work.
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