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FormNo.3409-409RevB
TimeCutter
®
SS3225andSS4200
RidingMower
ModelNo.74710—SerialNo.400000000andUp
ModelNo.74720—SerialNo.400000000andUp
ModelNo.74725—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3409-409*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orotherreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
ForallmodelsthatdonothaveToroengines,please
refertotheenginemanufacturer’sinformationincluded
withthemachine.
Labeledpowerratingsaresuppliedbytheengine
manufacturerinaccordancewithSAEtestingand
gross/netpowerratingstandards(J1940,J1995,J1349).
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuousperiod,
ensurethattheHighAltitudeKithasbeeninstalledso
thattheenginemeetsCARB/EPAemissionregulations.
TheHighAltitudeKitincreasesengineperformance
whilepreventingspark-plugfouling,hardstarting,and
increasedemissions.Onceyouhaveinstalledthekit,
attachthehigh-altitudelabelnexttotheserialdecal
onthemachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocateadealer
convenienttoyou,accessourwebsiteatwww.Toro.com
orcontactourToroCustomerCareDepartmentatthe
number(s)listedinyourEmissionControlWarranty
Statement.
Removethekitfromtheengineandrestoretheengine
toitsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperateanengine
thathasbeenconvertedforhigh-altitudeuseatlower
altitudes;otherwise,youcouldoverheatanddamage
theengine.
Ifyouareunsurewhetherornotyourmachinehasbeen
convertedforhigh-altitudeuse,lookforthefollowing
label.
decal127-9363
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobeused
byresidentialhomeownersorprofessional,hiredoperators.
Itisdesignedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g188142
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
GeneralSafety.........................................................4
SlopeIndicator.......................................................5
SafetyandInstructionalDecals.................................6
ProductOverview.........................................................10
Controls...............................................................10
BeforeOperation......................................................11
BeforeOperationSafety..........................................11
RecommendedFuel................................................12
UsingStabilizer/Conditioner...................................12
FillingtheFuelTank...............................................12
CheckingtheEngine-OilLevel.................................13
BreakinginaNewMachine......................................13
ThinkSafetyFirst...................................................13
UsingtheSafety-InterlockSystem.............................14
PositioningtheSeat................................................14
AdjustingtheMotion-ControlLevers........................15
DuringOperation.....................................................15
DuringOperationSafety.........................................15
OperatingtheMowerBlade-ControlSwitch
(PTO)...............................................................16
OperatingtheThrottle............................................16
OperatingtheIgnitionSwitch..................................17
StartingandShuttingOfftheEngine.........................17
UsingtheMotion-ControlLevers.............................18
DrivingtheMachine...............................................18
StoppingtheMachine.............................................20
AdjustingtheHeightofCut.....................................20
AdjustingtheAnti-ScalpRollers...............................20
UsingtheSideDischarge.........................................21
OperatingTips......................................................21
AfterOperation........................................................22
AfterOperationSafety............................................22
PushingtheMachinebyHand..................................22
TransportingtheMachine........................................23
LoadingtheMachine..............................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
Pre-MaintenanceProcedures......................................25
MaintenanceandStorageSafety................................25
RaisingtheSeat......................................................26
Lubrication...............................................................26
GreasingtheBearings.............................................26
EngineMaintenance..................................................27
EngineSafety.........................................................27
ServicingtheAirCleaner.........................................27
ServicingtheEngineOil..........................................28
ServicingtheSparkPlug..........................................30
CleaningtheBlowerHousing...................................31
FuelSystemMaintenance...........................................31
3
ReplacingtheIn-LineFuelFilter...............................31
ElectricalSystemMaintenance....................................32
ElectricalSystemSafety...........................................32
ServicingtheBattery...............................................32
ServicingtheFuses.................................................34
DriveSystemMaintenance.........................................34
CheckingtheTirePressure......................................34
ReleasingtheElectricBrake.....................................35
MowerMaintenance...................................................35
ServicingtheCuttingBlades.....................................35
LevelingtheMowerDeck........................................37
RemovingtheMowerDeck.....................................39
InstallingtheMowerDeck.......................................40
ReplacingtheGrassDeector..................................40
MowerBeltMaintenance............................................42
InspectingtheBelts................................................42
ReplacingtheMowerBelt........................................42
Cleaning...................................................................43
WashingtheUndersideoftheMower........................43
Storage........................................................................44
CleaningandStorage..............................................44
Troubleshooting...........................................................46
Schematics...................................................................48
Safety
ThismachinehasbeendesignedinaccordancewithANSI
standardB71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
ReadandunderstandthecontentsofthisOperator’sManual
beforeyoustarttheengine.Ensurethateveryoneusing
thisproductknowshowtouseitandunderstandsthe
warnings.
Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
4
SlopeIndicator
G01 1841
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal119-8814
119-8814
1.PARKINGposition4.NEUTRAL
2.FAST5.REVERSE
3.SLOW
decal119-8815
119-8815
1.PARKINGposition4.NEUTRAL
2.FAST5.REVERSE
3.SLOW
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
6
decal119-8871
119-8871
1.Heightofcut
5.3inch
2.4-1/2inch6.2-1/2inch
3.4inch7.2inch
4.3-1/2inch8.1-1/2inch
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal117-2718
117-2718
Model74725Only
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
7
decal131-3947
131-3947
1.Trim—slow
3.Mow—fast
2.Tow—medium
decal121-0771
121-0771
1.Choke4.SLOW
2.FAST
5.Powertake-off(PTO)—Blade-controlswitch
3.Continuous-variablesetting
8
decal132-0869
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
9
ProductOverview
g020240
1
2
3
4
5
6
7
8
10
11
12
13
9
3
Figure5
1.Footrest
5.Controlpanel9.Deector
13.Frontcasterwheels
2.Height-of-cutlever6.Operatorseat
10.Engine
3.Motion-controllever7.Reardrivewheel
11.Washouttting
4.Smart-speedlever
8.Fuel-tankcap12.Mowerdeck
Controls
BecomefamiliarwithallcontrolsinFigure5andFigure6
beforeyoustarttheengineandoperatethemachine.
g027890
Figure6
ControlPanel
1.Throttle/Choke
3.Blade-controlswitch
(powertakeoff)
2.Ignitionswitch
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3positions:
START,RUN,andOFF.
Throttle/ChokeControl
Thethrottleandchokecontrolsarecombinedinto1control
lever.Thethrottlecontrolstheenginespeedandhasa
continuous-variablesettingfromSLOWtoFAST.Engagethe
chokebymovingtheleverpasttheFASTsettinguntilitstops
(Figure6).
Blade-ControlSwitch(PowerTakeoff)
Theblade-controlswitch,representedbyapower-takeoff
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachineforward,
reverse,andturneitherdirection.
ParkPosition
Movethemotion-controlleversoutwardfromthecenterto
thePARKpositionwhenexitingthemachine(Figure18).
Alwayspositionthemotion-controlleversintothePARK
positionwhenyoustopthemachineorleaveitunattended.
10
SmartSpeedControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givesyouachoicetodrivethemachineat
3speedranges—trim,tow ,andmow(Figure5).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftsideofthe
machine,toverifythepresenceoffuelinthetank(Figure7).
G014521
1
g014521
Figure7
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeckfrom
theseatedposition.Movingtheleverup(towardyou)raises
thedeckfromthegroundandmovingtheleverdown(away
fromyou)lowersthedecktowardtheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopletooperateor
servicethemachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutofftheengine
quickly.
Checkthatoperator-presencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operatethemachineunlesstheyarefunctioningproperly.
Beforemowing,alwaysinspectthemachinetoensurethat
theblades,bladebolts,andcuttingassembliesareingood
workingcondition.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow .
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessoriesrequiredto
operatethemachineproperlyandsafely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelvaporsareammableand
explosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefueltank
whiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
Donotllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
theground,awayfromyourvehiclebeforelling.
Removetheequipmentfromthetruckortrailerand
refuelitwhileitisontheground.Ifthisisnotpossible,
thenrefuelfromaportablecontainerratherthana
fuel-dispensernozzle.
Donotoperatethemachinewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
11
Keepthefuel-dispensernozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyourclothing
immediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
Storefuelinanapprovedcontainerandkeepitoutofthe
reachofchildren.Neverbuymorethana30-daysupply
offuel.
Donotllthefueltankcompletelyfull.Addfueltothe
fueltankuntilthelevelis6to13mm(1/4to1/2inch)
belowthebottomofthellerneck.Thisemptyspacein
thetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfueltank
opening.
Avoidcontactwithskin;washoffspillswithsoapand
water.
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless(drain
thefueltankwhenstoringthemachineformorethan
90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.Tominimizethechanceof
varnishdepositsinthefuelsystem,usefuelstabilizerat
alltimes.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck(Figure
8).
Note:Donotllthefueltankcompletelyfull.The
emptyspaceinthetankallowsthefueltoexpand.
g027243
A
B
E
D
C
Figure8
12
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page13).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes
cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Donotoperatethemachineneardrop-offs.
g000513
Figure9
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator’searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
13
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafety-Interlock
System
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshutoffthe
enginewheneverthecontrolleversareoutofthePARK
positionandyourisefromtheseat.
TestingtheSafety-InterlockSystem
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Sitontheseat,movethemotion-controlleversinthe
PARKposition,andmovetheblade-controlswitchto
theONposition.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitchto
theOFFposition.Moveeithermotion-controlleverto
thecenter,unlockedposition.Trystartingtheengine;
theengineshouldnotcrank.Repeatwiththeother
motion-controllever.
3.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversin
thePARKposition.Starttheengine.Whiletheengine
isrunning,engagetheblade-controlswitch,andrise
slightlyfromtheseat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversinthe
PARKposition.Starttheengine.Whiletheengineis
running,movethemotion-controlleverstothecenter,
unlockedposition,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshouldshutoff.
PositioningtheSeat
g027249
B
C
A
g027249
Figure11
14
AdjustingtheMotion-Control
Levers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigherorlowerfor
maximumcomfort(Figure12).
g027252
B
A
g027252
Figure12
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardorrearward
foryourcomfort.
1.Loosentheupperboltholdingthecontrollevertothe
control-armshaft.
2.Loosenthelowerboltjustenoughtopivotthecontrol
leverforwardorrearward(Figure12).
3.Tightenbothboltstosecurethecontrolleverinthe
newposition.
4.Repeattheadjustmentfortheothercontrollever.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsiblefor
accidentsthatmaycausepersonalinjuryorproperty
damage.
Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghairanddonotwearjewelry.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachineduring
operation.
Operatethemachineonlyingoodvisibilitytoavoidholes
orhiddenhazards.
Avoidmowingonwetgrass.Reducedtractioncould
causethemachinetoslide.
Ensurethatalldrivesareinneutral,theparkingbrake
isengaged,andyouareintheoperatingpositionbefore
youstarttheengine.
Keepyourhandsandfeetawayfromthecuttingunits.
Keepclearofthedischargeopeningatalltimes.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscureyourvision.
Donotmowneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyrolloverifawheelgoes
overtheedgeoriftheedgegivesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalkswiththemachine.Always
yieldtheright-of-way.
Disengagethedrivetothecuttingunitandshutoffthe
enginebeforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).
Neverrunanengineinanareawhereexhaustgasesare
enclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(includingtoempty
thecatchersortounclogthechute),dothefollowing:
Stopthemachineonlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
15
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistheriskof
lightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeedthe
engine.
UseaccessoriesandattachmentsapprovedbyToroonly.
SlopeSafety
Slowdownthemachineanduseextracareonhillsides.
Travelupanddownonhillsides.Turfconditionscan
affectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumustturnthe
machine,turnitslowlyandgraduallydownhill,ifpossible.
Donotturnthemachinesharply.Usecarewhenreversing
themachine.
Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthemachine.
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthemower
bladesandanypoweredattachments.
EngagingtheBlade-ControlSwitch
(PTO)
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
FASTposition.
g027537
B
A
C
g027537
Figure13
DisengagingtheBlade-ControlSwitch
(PTO)
1
g027538
g027538
Figure14
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweentheFASTand
SLOWpositions(Figure15).
AlwaysusetheFASTpositionwhenturningonthemower
deckwiththeblade-controlswitch(PTO).
g187361
Figure15
16
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheSTARTposition(Figure16).
Note:Whentheenginestarts,releasethekey.
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failureto
followtheseinstructionscanburnoutthestarter
motor.
Note:Youmayneedmultipleattemptstostartthe
enginewhenyoustartitthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
g008947
Figure16
2.TurntheignitionkeytotheSTOPpositiontoshutoff
theengine.
StartingandShuttingOffthe
Engine
StartingtheEngine
Important:Donotengagethestarterformorethan
5secondsatatime.Engagingthestartermotorfor
morethan5secondscandamagethestartermotor.If
theenginefailstostart,wait10secondsbeforeoperating
theenginestarteragain.
Note:Itmaybenecessarytoholdtheleveragainstthestop,
inthechokeposition,whiletryingtostarttheengine(Figure
17).
g027535
B
C
D
E
A
G
F
g027535
Figure17
17
ShuttingOfftheEngine
1.Disengagethebladesbymovingtheblade-control
switchtotheOFFposition(Figure14).
2.MovethethrottlelevertotheFASTposition.
3.TurntheignitionkeytotheOFFpositionandremove
thekey.
UsingtheMotion-Control
Levers
c:\data\documentum\checkout\g004532
Figure18
1.Motion-control
lever—PARKposition
4.Backward
2.Center,unlockedposition5.Frontofmachine
3.Forward
DrivingtheMachine
Thedrivewheelsturnindependently,poweredbyhydraulic
motorsoneachaxle.Youcanturn1sideinreversewhileyou
turntheotherforward,causingthemachinetospinrather
thanturn.Thisgreatlyimprovesthemachinemaneuverability
butmayrequiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
theFASTpositionforbestperformance.Alwaysoperatein
thefullthrottlepositionwhenmowing.
WARNING
Themachinecanspinveryrapidly.Youmaylose
controlofthemachineandcausepersonalinjuryor
damagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
DrivingForward
Note:Alwaysusecautionwhenbackingupandturning.
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-controllevers
forward(Figure19).
G008952
g008952
Figure19
18
StoppingtheMachine
Tostopthemachine,movethemotion-controlleversto
NEUTRALandoutwardtothePARKposition,disengagethe
blade-controlswitch,ensurethatthethrottleisintheFAST
position,andturntheignitionkeytoOFF.Removethekey
fromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandmovethe
motion-controlleversoutwardtothePARKposition
whenleavingthemachineunattended,evenifjust
forafewminutes.
AdjustingtheHeightofCut
Note:Thetransportpositionisthehighestheight-of-cut
positionorcuttingheightat115mm(4-1/2inches)asshown
inFigure22.
Heightofcutiscontrolledbytheleverlocatedtotherightof
theoperatingposition(Figure22).
g028025
Figure22
AdjustingtheAnti-Scalp
Rollers
ForMachineswith107cm(42-inch)
MowerDecks
Wheneveryouchangetheheightofcut,adjusttheheight
oftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtoPARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Adjusttheanti-scalprollersto1ofthefollowing
positions:
Upperhole—usethispositionwiththemower
deckinthe63mm(2-1/2inch)andbelowthe
height-of-cutpositions(Figure23).
Lowerhole—usethispositionwiththemowerdeck
inthe76mm(3inch)andabovetheheight-of-cut
positions(Figure23).
g019929
1
2
3
4
5
g019929
Figure23
1.Anti-scalproller4.Upperhole—themower
deckinthe63mm(2-1/2
inch)andbelowthe
height-of-cutpositions
2.Lowerhole—themower
deckinthe76mm(3
inch)andabovethe
height-of-cutpositions
5.Bolt
3.Flangenut
20
UsingtheSideDischarge
Themowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
DANGER
Withoutagrassdeector,dischargecover,ora
completegrass-catcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
Neverputyourhandsorfeetunderthemower.
Nevertrytoclearthedischargeareaormower
bladesunlessyoumovetheblade-controlswitch
(PTO)totheOFFposition,rotatetheignition
keytotheOFFposition,andremovethekey.
Makesurethatthegrassdeectorisinthedown
position.
OperatingTips
UsingtheFastThrottleSetting
Forbestmowingandmaximumaircirculation,operatethe
engineattheFASTposition.Airisrequiredtothoroughlycut
grassclippings,sodonotsettheheight-of-cutsolowasto
totallysurroundthemowerinuncutgrass.Alwaystrytohave
1sideofthemowerfreefromuncutgrass,whichallowsair
tobedrawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethatthe
cuttingheightofthemowerdoesnotscalpanyuneven
ground.However,thecuttingheightusedinthepastis
generallythebestonetouse.Whencuttinggrasslongerthan
15cm(6inches)tall,youmaywanttocutthelawntwiceto
ensureanacceptablequalityofcut.
CuttingaThirdoftheGrassBlade
Itisbesttocutonlyaboutathirdofthegrassblade.Cutting
morethanthatisnotrecommendedunlessgrassissparse,or
itislatefallwhengrassgrowsmoreslowly.
AlternatingtheMowingDirection
Alternatethemowingdirectiontokeepthegrassstanding
straight.Thisalsohelpsdisperseclippingswhichenhances
decompositionandfertilization.
MowingatCorrectIntervals
Grassgrowsatdifferentratesatdifferenttimesoftheyear.
Tomaintainthesamecuttingheight,mowmoreofteninearly
spring.Asthegrassgrowthrateslowsinmidsummer,mow
lessfrequently.Ifyoucannotmowforanextendedperiod,
rstmowatahighcuttingheight,thenmowagain2days
lateratalowerheightsetting.
UsingaSlowerCuttingSpeed
Toimprovecutquality,useaslowergroundspeedincertain
conditions.
AvoidingCuttingTooLow
Whenmowinguneventurf,raisethecuttingheighttoavoid
scalpingtheturf.
StoppingtheMachine
Ifyoumuststoptheforwardmotionofthemachinewhile
mowing,aclumpofgrassclippingsmaydropontoyour
lawn.Toavoidthis,moveontoapreviouslycutareawiththe
bladesengagedoryoucandisengagethemowerdeckwhile
movingforward.
KeepingtheUndersideoftheMower
Clean
Cleanclippingsanddirtfromtheundersideofthemower
aftereachuse.Ifgrassanddirtbuildupinsidethemower,
cuttingqualitywilleventuallybecomeunsatisfactory.
MaintainingtheBlade(s)
Maintainasharpbladethroughoutthecuttingseasonbecause
asharpbladecutscleanlywithouttearingorshreddingthe
grassblades.Tearingandshreddingturnsgrassbrownat
theedges,whichslowsgrowthandincreasesthechanceof
disease.Checkthemowerbladesaftereachuseforsharpness,
andforanywearordamage.Filedownanynicksandsharpen
thebladesasnecessary.Ifabladeisdamagedorworn,replace
itimmediatelywithagenuineTororeplacementblade.
21
AfterOperation
AfterOperationSafety
GeneralSafety
Cleangrassanddebrisfromthecuttingunits,mufers,
andenginecompartmenttohelppreventres.Cleanup
oilorfuelspills.
Shutoffthefuelbeforestoringortransportingthe
machine.
Disengagethedrivetotheattachmentwheneveryouare
transportingornotusingthemachine.
Usefull-widthrampsforloadingthemachineintoa
trailerortruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Shutoffthefuelbeforestoringortransportingthe
machine.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.Donot
towthemachine,becausedamagetothehydraulicdrive
systemmayoccur.
Thismachinehasanelectric-brakemechanism.Topushthe
machine,turntheignitionkeytotheRUNposition.The
batterymustbechargedandfunctioningtodisengagethe
electricbrake.
PushingtheMachine
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Locatethebypassleversontheframeonbothsidesof
theengine.
4.Movethebypassleversforwardthroughthekeyhole
anddowntolocktheminplace(Figure24).
Note:Dothisforeachlever.
5.Movethemotion-controlleversinwardtothe
NEUTRALpositionandturntheignitionkeytothe
RUNposition.
Note:Donotstartthemachine.
Note:Youcannowpushthemachinebyhand.
g017303
1 2
3
g017303
Figure24
1.Bypass-leverlocations
3.Leverpositionforpushing
themachine
2.Leverpositionfor
operatingthemachine
6.Whennished,turnthekeytotheSTOPpositionto
avoiddrainingthebatterycharge.
Note:Ifthemachinefailstomove,theelectricbrake
maystillbeengaged.Youcanreleasetheelectricbrakeif
necessary;refertoReleasingtheElectricBrake(page35).
OperatingtheMachine
Movethebypassleversrearwardthroughthekeyholeand
downtolocktheminplaceasshowninFigure24.
Note:Dothisforeachlever.
22
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthemachine.
Ensurethatthetrailerortruckhasallnecessarybrakes,
lighting,andmarkingasrequiredbylaw .Pleasecarefullyread
allthesafetyinstructions.Knowingthisinformationcould
helpyou,yourfamily,pets,orbystandersavoidinjury.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerousandcan
leadtoaccidents,causingpersonalinjury.
Donotdrivethemachineonapublicstreetor
roadway.
1.Ifyouareusingatrailer,connectittothetowing
vehicleandconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck.
4.Shutofftheengine,removethekey,setthebrake,and
closethefuelvalve.
5.Tiedownthemachinenearthefrontcasterwheelsand
therearbumper(Figure25).
g027708
Figure25
23
LoadingtheMachine
Useextremecautionwhenloadingorunloadingmachines
ontoatraileroratruck.Useafull-widthrampthatiswider
thanthemachineforthisprocedure.Backuptherampand
driveforwarddowntheramp(Figure26).
g027995
Figure26
1.Backthemachineupthe
ramp.
2.Drivethemachineforward
downtheramp.
Important:Donotusenarrowindividualrampsfor
eachsideofthemachine.
WARNING
Loadingamachineontoatrailerortruckincreases
thepossibilityoftip-overandcouldcauseserious
injuryordeath(Figure27).
Useextremecautionwhenoperatingamachine
onaramp.
Useonlyafull-widthramp;donotuseindividual
rampsforeachsideofthemachine.
Donotexceeda15-degreeanglebetweenthe
rampandthegroundorbetweentherampand
thetrailerortruck.
Ensurethatthelengthoframpisatleast4times
aslongastheheightofthetrailerortruckbed
totheground.Thisensuresthattherampangle
doesnotexceed15degreesonatground.
Backuprampsanddriveforwarddownramps.
Avoidsuddenaccelerationordecelerationwhile
drivingthemachineonarampasthiscould
causealossofcontroloratip-oversituation.
g027996
5
1
2
6
g027996
Figure27
1.Full-widthrampinstowed
position
4.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground
2.Sideviewoffull-width
rampinloadingposition
5.H=heightofthetraileror
truckbedtotheground
3.Notgreaterthan
15degrees
6.Trailer
24
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoilandlter.
Beforeeachuseordaily
Checkthesafety-interlocksystem.
Cleanandchecktheaircleanerfoamelement.
Checktheengine-oillevel.
Inspecttheblades.
Inspectthegrassdeectorfordamage.
Aftereachuse
Cleanthemower-deckhousing.
Every25hours
Greasealllubricationpoints.
Checktirepressure.
Checkthebeltsforwearorcracks.
Every50hours
Replacetheaircleanerpaperelement.
Checkthesparkplug.
Every100hours
Changetheengineoil(changeitmoreoftenunderaheavyloadorinhigh
temperatures).
Changetheengine-oillter.
Replacethesparkplug.
Cleantheblowerhousing(moreoftenunderextremelydusty,dirtyconditions).
Checkthein-linefuellter.
Every200hours
Replacethein-linefuellter.
Beforestorage
Chargethebatteryanddisconnectthebatterycables.
Performallmaintenanceprocedureslistedabovebeforestorage.
Paintanychippedsurfaces.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
Pre-Maintenance
Procedures
MaintenanceandStorage
Safety
Beforerepairingthemachinedothefollowing:
Disengagethedrives.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Disconnectthespark-plugwire.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringthemachine.
Donotstorethemachineorfuelnearamesordrain
thefuelindoors.
Donotallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportthemachineand/or
componentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative
25
terminalrstandthepositiveterminallast.Connectthe
positiveterminalrstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthicklypaddedgloves,andusecautionwhen
servicingthem.Onlyreplaceblades;donotstraighten
orweldthem.
Keepyourhandsandfeetawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
Keepallpartsingoodworkingconditionandallhardware
tightened,especiallytheblade-attachmentbolts.Replace
allwornordamageddecals.
Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
Checktheparkingbrakeoperationfrequently.Adjustand
serviceasrequired.
RaisingtheSeat
Makesurethatthemotion-controlleversarelockedinthe
PARKposition.Lifttheseatforward.
Youcanaccessthefollowingcomponentsbyraisingtheseat:
Serialplate
Servicedecal
Seat-adjustmentbolts
Fuellter
Batteryandbatterycables
Lubrication
GreasingtheBearings
ServiceInterval:Every25hours—Greasealllubrication
points.
GreaseType:No.2lithiumgrease
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Cleanthegreasettings(Figure28andFigure29)with
arag.
Note:Makesuretoscrapeanypaintoffthefrontof
thetting(s).
g032432
Figure28
1.Frontcastertire
decal106-8717
Figure29
Locatedontheseat-panunderside
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checkthetirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
4.Connectagreaseguntoeachtting(Figure28and
Figure29).
5.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings.
26
EngineMaintenance
EngineSafety
Shutofftheenginebeforecheckingtheoiloraddingoilto
thecrankcase.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Cleanandcheck
theaircleanerfoamelement.
Every50hours—Replacetheaircleanerpaper
element.
Note:Servicetheaircleanermorefrequently(everyfew
hours)ifoperatingconditionsareextremelydustyorsandy.
RemovingtheFoamandPaper
Elements
1.Parkthemachineonalevelsurface,disengagethe
blade-controlswitch(PTO),engagetheparkingbrake,
shutofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
2.Cleanaroundtheaircleanertopreventdirtfrom
gettingintotheengineandcausingdamage.
3.Removetheair-cleanercoverbyunscrewingthe2
knobs(Figure30).
G017862
g017862
Figure30
1.Air-cleanercover2.Knobs
4.Carefullyremovethefoamandpaperlterelements
fromtheair-cleanerhousing(Figure31).
g015016
Figure31
1.Foamelement2.Paperelement
5.Separatethefoamandpaperelements.
CleaningtheFoamandPaperElements
FoamElement:
1.Washthefoamelementinliquidsoapandwarmwater.
2.Whentheelementisclean,rinseitthoroughly.
3.Drytheelementbysqueezingitinacleancloth.
Note:Donotoiltheelement.
Important:Replacethefoamelementifitistorn
orworn.
4.Installthefoamelementontoacleanpaperelement.
PaperElement:
1.Tapthepaperelementonasolid,atsurface,andblow
itoutfromtheinsidewithcompressedairtoremove
dustanddirt.
2.Inspecttheelementfortears,anoilylm,anddamage
totherubberseal.
Important:Donotcleanthepaperelementwith
liquids,suchassolvents,gasoline,orkerosene.
Replacethepaperelementifitisdamagedor
cannotbecleanedthoroughly.
3.Cleantheinsideoftheair-cleanercoverofalldirt,dust,
anddebris.
27
InstallingtheFoamandPaperElements
Important:Topreventenginedamage,alwaysoperate
theenginewiththecompletefoamandpaperaircleaner
assemblyinstalled.
1.Installthefoamlterontothepaperlter(Figure31).
2.Installthefoamandpaperlterontotheair-cleaner
housing.
3.Installtheair-cleanercover,andtightenthe2knobs
(Figure30).
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,or
higher)
CrankcaseCapacity:withlter—1.4L(1.5USqt)
Viscosity:Seethetablebelow.
SAE 5W -30, 10W -30
SAE 30
SYNTHETIC 5W -20, 5W -30, 10W -30
g029683
g029683
Figure32
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
WARNING
Contactwithhotsurfacesmaycausepersonal
injury.
Keephands,feet,face,clothing,andotherbody
partsawaythemuferandotherhotsurfaces.
Important:Donotoverllthecrankcasewithoil,
becausedamagetotheenginemayresult.Donotrun
enginewithoilbelowtheLowmark,becausetheengine
maybedamaged.
1.Parkthemachineonalevelsurface,disengagethe
blade-controlswitch,shutofftheengine,engagethe
parkingbrake,andremovethekey.
2.Makesurethattheengineisshutoff,level,andiscool,
sotheoilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outoftheengine,
cleantheareaaroundtheoil-llcapanddipstickbefore
removingit(Figure33).
g193541
Figure33
ChangingtheEngineOilandFilter
ServiceInterval:Aftertherst5hours
Every100hours(changeitmoreoftenunderaheavy
loadorinhightemperatures).
Every100hours
Note:Changetheengine-oilltermorefrequentlywhenthe
operatingconditionsareextremelydustyorsandy.
1.Parkthemachine,sothattherightsideisslightly
lowerthantheleftside,toensurethattheoildrains
completely.
2.DisengagethePTOandengagetheparkingbrake.
3.Shutofftheengine,waitforallmovingpartstostop,
andremovethekeybeforeleavingtheoperating
position.
4.Draintheoilfromtheengine.
28
B
A
C
E F
D
G
H
g029369
g029369
Figure34
5.Changetheengine-oillter.
Note:Ensuretheoil-ltergaskettouchestheengine,
andthenturnthelteranextra3/4turn.
B
A
C D
E
F
3/4
g027477
g027477
Figure35
6.Slowlypourapproximately80%ofthespeciedoil
intothellertubeandslowlyaddtheadditionaloilto
bringittotheFullmark(Figure36).
29
g193530
Figure36
ServicingtheSparkPlug
ServiceInterval:Every50hours—Checkthesparkplug.
Every100hours—Replacethesparkplug.
Ensurethattheairgapbetweenthecenterandsideelectrodes
iscorrectbeforeinstallingthesparkplug.Useasparkplug
wrenchforremovingandinstallingthesparkpluganda
gappingtoolorfeelergaugetocheckandadjusttheairgap.
Installanewsparkplugifnecessary.
Type:Champion
®
RC12YC,Autolite
®
3924,orNGK
®
BCPR6ES
AirGap:0.76mm(0.03inch)
RemovingtheSparkPlug
1.Disengagetheblade-controlswitch,engagetheparking
brake,shutofftheengine,andremovethekey.
2.Beforeremovingthesparkplug(s),cleanthearea
aroundthebaseoftheplugtokeepdirtanddebrisout
oftheengine.
3.Removethesparkplug(Figure37).
B
A
g027478
g027478
Figure37
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).Always
replacethesparkplug(s)whenithas:ablackcoating,
wornelectrodes,anoilylm,orcracks.
Note:Ifyouseelightbrownorgrayontheinsulator,the
engineisoperatingproperly.Ablackcoatingontheinsulator
usuallymeanstheaircleanerisdirty.
Setthegapto0.76mm(0.030inch).
B
A
g027479
g027479
Figure38
InstallingtheSparkPlug
Tightenthesparkplugto20N∙m(15ft-lb).
30
g027480
Figure39
CleaningtheBlowerHousing
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)
Toensurepropercooling,makesurethatthegrassscreen,
coolingns,andotherexternalsurfacesoftheengineare
keptcleanatalltimes.
Cleanthecoolingnsandexternalsurfacesasnecessary.
Makesurethatthecoolingshroudsareinstalled.Torquethe
blowerhousingscrewsto7.5N·m(5.5ft-lb).
Important:Operatingtheenginewithablocked
grassscreen,dirtyorpluggedcoolingns,and/or
coolingshroudsremoved,causesenginedamagedue
tooverheating.
FuelSystem
Maintenance
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyou,others,andcandamageproperty.
Performanyfuel-relatedmaintenancewhenthe
engineiscold.Dothisoutdoorsinanopenarea.
Wipeupanyfuelthatspills.
Neversmokewhendrainingfuel,andstayaway
fromanopenameorwhereasparkmayignite
thefuelfumes.
ReplacingtheIn-LineFuel
Filter
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Checkthein-linefuellter.
Every200hours/Every2years(whichevercomes
rst)—Replacethein-linefuellter.
Neverinstalladirtylterifitisremovedfromthefuelline.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethatthebrakeisengaged,shutofftheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
31
g027590
g027590
g033082
Figure40
ElectricalSystem
Maintenance
ElectricalSystemSafety
Disconnectthebatterybeforerepairingthemachine.
Disconnectthenegativeterminalrstandthepositive
last.Connectthepositiveterminalrstandthenegative
last.
Chargethebatteryinanopen,well-ventilatedarea,away
fromsparksandames.Unplugthechargerbefore
connectingordisconnectingthebattery.Wearprotective
clothinganduseinsulatedtools.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
ServicingtheBattery
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponentscausingsparks.Sparks
cancausethebatterygassestoexplode,resulting
inpersonalinjury.
Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthemachine.
Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Raisetheseattoaccessthebattery.
4.Disconnectthenegative(black)groundcablefromthe
batterypost(Figure41).
Note:Retainallfasteners.
32
WARNING
Incorrectbattery-cableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
5.Slidetherubbercoverupthepositive(red)cable.
6.Disconnectthepositive(red)cablefromthebattery
post(Figure41).
Note:Retainallfasteners.
7.Removethebatteryhold-down(Figure41),andliftthe
batteryfromthebatterytray.
G005072
1
2
3
4
5
6
7
g005072
Figure41
1.Battery
5.Negative(–)batterypost
2.Positive(+)batterypost
6.Wingnut,washer,andbolt
3.Bolt,washer,andnut7.Batteryhold-down
4.Terminalboot
ChargingtheBattery
ServiceInterval:Beforestorage—Chargethebatteryand
disconnectthebatterycables.
1.Removethebatteryfromthechassis;refertoRemoving
theBattery(page32).
2.Chargethebatteryforaminimumof1hourat6to
10A.
Note:Donotoverchargethebattery.
3.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure42).
g000538
Figure42
1.Positive(+)batterypost3.Red(+)chargerlead
2.Negative(–)batterypost4.Black(–)chargerlead
InstallingtheBattery
1.Positionthebatteryinthetray(Figure41).
2.Usingthefastenerspreviouslyremoved,installthe
positive(red)batterycabletothepositive(+)battery
terminal.
3.Usingthefastenerspreviouslyremoved,installthe
negativebatterycabletothenegative(-)battery
terminal.
4.Slidetheredterminalbootontothepositive(red)
batterypost.
5.Securethebatterywiththehold-down(Figure41).
6.Lowertheseat.
33
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,checkthe
component/circuitforamalfunctionorshort.
Fusetype:
Main—F1(30A,blade-type)
ChargeCircuit—F2(25A,blade-type)
1.Removethescrewssecuringthecontrolpaneltothe
machine.
Note:Retainallfasteners.
2.Liftthecontrolpaneuptoaccessthemainwireharness
andfuseblock(Figure43).
3.Toreplaceafuse,pulloutonthefusetoremoveit
(Figure43).
30
25
30
25
G014540
2
1
g014540
Figure43
1.Main(30A)2.Chargecircuit(25A)
4.Returnthecontrolpaneltoitsoriginalposition.
Note:Usethescrewsremovedpreviouslytosecure
thepaneltothemachine.
DriveSystem
Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktirepressure.
Maintaintheairpressureinthefrontandreartiresas
specied.Uneventirepressurecancauseunevencut.Check
thepressureatthevalvestem(Figure44).Checkthetires
whentheyarecoldtogetthemostaccuratepressurereading.
Refertothemaximumpressuresuggestedbythetire
manufactureronthesidewallofthecasterwheeltires.
Inatethereardrivewheeltiresto90kPa(13psi).
g000554
Figure44
1.Valvestem
34
ReleasingtheElectricBrake
Youcanmanuallyreleasetheelectricbrakebyrotatingthe
linkarmsforward.Oncetheelectricbrakeisenergized,the
brakeresets.
1.TurntheignitionkeytotheOFFpositionordisconnect
thebattery.
2.Locatetheshaftontheelectricbrakewherethebrake
linkarmsareconnected(Figure45).
3.Rotatetheshaftforwardtoreleasethebrake.
g027911
Figure45
1.Brake-linkarmontheelectricbrakecontrolmodule
2.Left,reartire
MowerMaintenance
ServicingtheCuttingBlades
Toensureasuperiorqualityofcut,keepthebladessharp.For
convenientsharpeningandreplacement,keepextrablades
onhand.
BladeSafety
Awornordamagedbladecanbreak,andapieceoftheblade
couldbethrowntowardyouorbystanders,resultinginserious
personalinjuryordeath.Tryingtorepairadamagedblade
mayresultindiscontinuedsafetycerticationoftheproduct.
Inspectthebladesperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthebladesor
weargloves,andusecautionwhenservicingtheblades.
Onlyreplaceorsharpentheblades;neverstraightenor
weldthem.
Onmulti-bladedmachines,takecareasrotating1blade
cancauseotherbladestorotate.
BeforeInspectingorServicingthe
Blades
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch(PTO),andmovethe
motion-controlleversoutwardtothePARKposition.
2.Shutofftheengine,removethekey,anddisconnectthe
spark-plugwiresfromthesparkplugs.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure46).
2.Iftheedgesarenotsharporhavenicks,removeand
sharpentheblade;refertoSharpeningtheBlades(page
37).
3.Inspecttheblades,especiallyinthecurvedarea.
4.Ifyounoticeanycracks,wear,oraslotforminginthis
area,immediatelyinstallanewblade(Figure46).
g006530
Figure46
1.Cuttingedge3.Wear/slotforming
2.Curvedarea4.Crack
35
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfaceforthe
followingprocedure.
1.Raisethemowerdecktothehighestheight-of-cut
position.
2.Whilewearingthicklypaddedgloves,orotheradequate
handprotection,slowlyrotatethebladetobemeasure
intoapositionthatallowseffectivemeasurementofthe
distancebetweenthecuttingedgeandthelevelsurface
themachineison(Figure47).
G009679
1
2
3
g009679
Figure47
1.Deck3.Blade
2.Spindlehousing
3.Measurefromthetipofthebladetotheatsurface
(Figure48).
G009680
1
2
3
g009680
Figure48
1.Blade(inpositionformeasuring)
2.Levelsurface
3.Measureddistancebetweenbladeandthesurface(A)
4.Rotatethesameblade180degreessothattheopposing
cuttingedgeisnowinthesameposition(Figure49).
G009681
1
2
3
g009681
Figure49
1.Blade(sidepreviouslymeasured)
2.Measurement(positionusedpreviously)
3.Opposingsideofbladebeingmovedintomeasurement
position
5.Measurefromthetipofthebladetotheatsurface
(Figure50).
Note:Thevarianceshouldbenomorethan3mm
(1/8inch).
G009680
1
2
3
g009680
Figure50
1.Oppositebladeedge(inpositionformeasuring)
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
A.IfthedifferencebetweenAandBisgreaterthan
3mm(1/8inch),replacethebladewithanew
blade;refertoRemovingtheBlades(page37)and
InstallingtheBlades(page37).
Note:Ifabentbladeisreplacedwithanew
blade,andthedimensionobtainedcontinuesto
exceed3mm(1/8inch),thebladespindlecould
bebent.ContactanAuthorizedToroDealerfor
service.
B.Ifthevarianceiswithinconstraints,movetothe
nextblade.
6.Repeatthisprocedureoneachblade.
36
RemovingtheBlades
Thebladesmustbereplacedifasolidobjectishit,iftheblade
isoutofbalance,orifthebladeisbent.Forbestperformance
andcontinuedsafetyconformanceofthemachine,use
genuineTororeplacementblades.Replacementbladesmade
byothermanufacturersmayresultinnon-conformancewith
safetystandards.
1.Holdthebladeendusingaragorthickly-paddedglove.
2.Removethebladestiffener(32-inchdecksonly),blade
bolt,thecurvedwasher,andthebladefromthespindle
shaft(Figure51andFigure52).
g000551
Figure51
81cm(32-Inch)Decks
1.Sailareaoftheblade
4.Bladebolt
2.Blade
5.Bladestiffener
3.Curvedwasher
G027833
g027833
Figure52
107cm(42-Inch)Decks
1.Sailareaoftheblade3.Curvedwasher
2.Blade4.Bladebolt
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatbothendsof
theblade(Figure53).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesameamount
ofmaterialisremovedfrombothcuttingedges.
g000552
Figure53
1.Sharpenatoriginalangle.
2.Checkthebalanceofthebladebyputtingitonablade
balancer(Figure54).
Note:Ifthebladestaysinahorizontalposition,the
bladeisbalancedandcanbeused.
Note:Ifthebladeisnotbalanced,lesomemetaloff
theendofthesailareaonly(Figure53).
g000553
Figure54
1.Blade2.Balancer
3.Repeatthisprocedureuntilthebladeisbalanced.
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure52).
Important:Thecurvedpartoftheblademustbe
pointingupwardtowardtheinsideofthemowerto
ensurepropercutting.
2.Installthebladestiffener(32-inchdecksonly),curved
washer(cuppedsidetowardtheblade),andbladebolt
(Figure52).
3.Torquethebladeboltto47to88N∙m(35to65ft-lb).
LevelingtheMowerDeck
Checktoensurethatthemowerdeckislevelanytimeyou
installthemowerorwhenyouseeanunevencutonyour
lawn.
Themowerdeckmustbecheckedforbentbladespriorto
leveling;anybentbladesmustberemovedandreplaced;refer
totheCheckingforBentBlades(page36)beforecontinuing.
Themowerdeckmustbeleveledside-to-siderstthenthe
fronttorearslopecanbeadjusted.
Requirements:
Themachinemustbeonalevelsurface.
Alltiresmustbeproperlyinated;refertoCheckingthe
TirePressure(page34).
37
LevelingfromSidetoSide
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Settheheight-of-cutlevertothemiddleposition.
4.Carefullyrotatetheblade(s)sothattheyareallsideto
side(Figure55andFigure56).
G014630
1
2
3
4
4
g014630
Figure55
MowerDeckswith1Blade
1.Bladesidetoside
3.Outsidecuttingedges
2.Sailareaoftheblade4.Measurefromthetipofthe
bladetotheatsurface
here.
G009682
1
2
2
3
3
4
4
g009682
Figure56
MowerDeckswith2Blades
1.Bladessidetoside
3.Outsidecuttingedges
2.Sailareaofblade4.Measurefromthetipofthe
bladetotheatsurface
here.
5.Measurebetweentheoutsidecuttingedgesandtheat
surface(Figure55andFigure56).
Note:Ifbothmeasurementsarenotwithin5mm
(3/16inch),anadjustmentisrequired;continuewith
thisprocedure.
6.Movetotheleftsideofthemachine.
7.Loosenthesidelockingnut.
8.Raiseorlowertheleftsideofthemowerdeckby
rotatingtherearnut(Figure57).
Note:Rotatetherearnutclockwisetoraisethemower
deck;rotatetherearnutcounter-clockwisetolowerthe
mowerdeck(Figure57).
g027588
Figure57
1.Hangerbracket3.Rearlockingnut
2.Sidelockingnut
9.Checktheside-to-sideadjustmentsagain;repeatthis
procedureuntilthemeasurementsarecorrect.
10.Continuelevelingthedeckbycheckingthefront-to-rear
bladeslope;refertoAdjustingtheFront-to-RearBlade
Slope(page38).
AdjustingtheFront-to-RearBlade
Slope
Checkthefront-to-rearbladelevelanytimeyouinstallthe
mower.Ifthefrontofthemowerismorethan7.9mm
(5/16inch)lowerthantherearofthemower,adjusttheblade
levelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Settheheight-of-cutlevertomiddleposition.
38
Note:Checkandadjusttheside-to-sidebladelevel
ifyouhavenotcheckedthesetting;refertoLeveling
fromSidetoSide(page38).
4.Carefullyrotatethebladessotheyarefacingfrontto
rear(Figure58andFigure59).
G014631
1
2
2
g014631
Figure58
MowerDeckswith1Blade
1.Bladefronttorear
2.Measurefromthetipofthebladetotheatsurfacehere.
G009658
1
2
2
g009658
Figure59
MowerDeckswith2Blades
1.Bladesfronttorear
2.Measurefromthetipofthebladetotheatsurfacehere.
5.Measurefromthetipofthefrontbladetotheat
surface,andthetipoftherearbladetotheatsurface
(Figure58andFigure59).
Note:Ifthefrontbladetipisnot1.6to7.9mm(1/16
to5/16inch)lowerthantherearbladetip,adjustthe
frontlocknut.
6.Toadjustthefront-to-rearbladeslope,rotatethe
adjustmentnutinthefrontofthemower(Figure60).
G014634
1
2
3
g014634
Figure60
1.Adjustingrod3.Locknut
2.Adjustingblock
7.Toraisethefrontofthemower,tightentheadjustment
nut.
8.Tolowerthefrontofthemower,loosentheadjustment
nut.
9.Afteradjustment,checkthefront-to-rearslopeagain,
continueadjustingthenutuntilthefrontbladetipis
1.6to7.9mm(1/16to5/16inch)lowerthantherear
bladetip(Figure59andFigure60).
10.Whenthefront-to-rearbladeslopeiscorrectcheckthe
side-to-sidelevelofthemoweragain,refertoLeveling
fromSidetoSide(page38).
RemovingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Lowertheheight-of-cutlevertothelowestposition.
4.Removethehairpin-cotterpinfromthefrontsupport
rod,andremovetherodfromthedeckbracket(Figure
61).
39
G014635
1
2
3
g014635
Figure61
1.Frontsupportrod3.Deckbracket
2.Lockingnut
5.Carefullylowerthefrontofthemowerdecktothe
ground.
6.Liftthemowerdeckandhangerbracketsclearof
therearliftrodandlowerthemowercarefullytothe
ground(Figure62).
G015338
2
2
3
1
2
2
3
g015338
Figure62
1.Mowerdeck
3.Rearliftrod
2.Hangerbracket
7.Slidethemowerdeckrearwardtoremovethemower
beltfromtheenginepulley.
8.Slidethemowerdeckoutfromunderneaththe
machine.
Note:Retainallpartsforfutureinstallation.
InstallingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition.
5.Lifttherearofthemowerdeckandguidethehanger
bracketsovertherearliftrod(Figure62).
6.Attachthefrontsupportrodtothemowerdeckwith
theclevispinandhairpin-cotterpin(Figure61).
7.Installthemowerbeltontotheenginepulley;referto
ReplacingtheMowerBelt(page42).
ReplacingtheGrassDeector
ServiceInterval:Beforeeachuseordaily—Inspectthegrass
deectorfordamage.
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsatyouorbystanders,
resultinginseriousinjury.Also,contactwiththe
bladecouldoccur.Neveroperatethemachine
withoutthegrassdeector,thedischargecover,or
thegrass-collectionsysteminplace.
Neveroperatethemachinewithoutthegrass
deector,thedischargecover,orthegrass-collection
systeminplace.
1.Removethenut(3/8inch)fromtherodunderthe
mower(Figure63andFigure64).
40
G014636
1
2
3
4
5
6
7
g014636
Figure63
81cm(32-Inch)Deck
1.Mowerdeck
5.Spring
2.Grassdeector6.Nut(3/8inch)
3.Grass-deectorbracket7.Shortstandoff
4.Rod
G005192
1
2
3
4
5
6
7
g005192
Figure64
107cm(42-Inch)Deck
1.Mowerdeck
5.Spring
2.Grassdeector6.Nut(3/8inch)
3.Grass-deectorbracket7.Shortstandoff
4.Rod
2.Slidetherodoutoftheshortstand-off,spring,and
grassdeector(Figure63andFigure64).
3.Removethedamagedorworngrassdeector.
4.Replacethegrassdeector(Figure63andFigure64).
5.Slidetherod(straightend),throughthe
rear-grass-deectorbracket.
6.Placethespringontherod,withtheendwiresdown,
andbetweenthegrassdeectorbrackets.
7.Slidetherodthroughsecondgrassdeectorbracket
(Figure63andFigure64).
8.Inserttherodatthefrontofthegrassdeectorinto
theshortstandoffonthedeck.
9.Securetherearendoftherodintothemowerwitha
nut(3/8inch)asshowninFigure63andFigure64.
Important:Thegrassdeectormustbespring
loadedinthedownposition.Liftthedeectorup
totestthatitsnapstothefulldownposition.
41
MowerBeltMaintenance
InspectingtheBelts
ServiceInterval:Every25hours—Checkthebeltsforwear
orcracks.
Checkthebeltsforcracks,frayededges,burnmarks,orany
otherdamage.Replacedamagedbelts.
ReplacingtheMowerBelt
Squealingwhenthebeltisrotating,bladesslippingwhen
cuttinggrass,frayedbeltedges,burnmarks,andcracksare
signsofawornmowerbelt.Replacethemowerbeltifanyof
theseconditionsareevident.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Settheheightofcutatthelowestcuttingposition(38
mm(1-1/2inches).
4.Removethepulleycovers(Figure65).
g032555
Figure65
Modelwith107cm(42-inch)DeckOnly
1.Cover2.Screw
5.Usingaspring-removaltool(ToroPartNo.92-5771),
removetheidlerspringfromthedeckhooktoremove
tensionontheidlerpulley,androllthebeltoffofthe
pulleys(Figure66andFigure67).
WARNING
Thespringisundertensionwheninstalled
andcancausepersonalinjury.
Becarefulwhenremovingthebelt.
G015129
1
2
3
4
5
4
6
g015129
Figure66
MowerDeckswith1Blade
1.Idlerpulley
4.Spring
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
G014930
1
2
3
3
4
5
1
2
3
3
4
5
6
4
g014930
Figure67
MowerDeckswith2Blades
1.Idlerpulley
4.Spring
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
42
6.Routethenewbeltaroundtheenginepulleyand
mowerpulleys(Figure66andFigure67).
7.Usingaspring-removaltool(ToroPartNo.92-5771),
installtheidlerspringoverthedeckhookandplace
tensionontheidlerpulleyandthemowerbelt(Figure
66andFigure67).
8.Installthepulleycovers.
Cleaning
WashingtheUndersideofthe
Mower
ServiceInterval:Aftereachuse—Cleanthemower-deck
housing.
Important:Youcanwashthemachinewithamild
detergentandwater.Donotpressurewashthemachine.
Avoidexcessiveuseofwater,especiallynearthecontrol
panel,undertheseat,aroundtheengine,hydraulic
pumps,andmotors.
Washtheundersideofthemoweraftereachusetoprevent
grassbuildupforimprovedmulchactionandclipping
dispersal.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtothePARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Attachthehosecouplingtotheendofthemower
washouttting,andturnthewateronhigh(Figure68).
Note:Spreadpetroleumjellyonthewashouttting
O-ringtomakethecouplingslideoneasierandprotect
theO-ring.
G020098
2
4
1
2
3
4
g020098
Figure68
1.Washouttting3.O-ring
2.Hose
4.Coupling
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.
6.Engagetheblade-controlswitchandletthemowerrun
for1to3minutes.
7.Disengagetheblade-controlswitch,shutoffthe
engine,removetheignitionkey,andwaitforallmoving
partstostop.
43
8.Turnthewateroffandremovethecouplingfromthe
washouttting.
Note:Ifthemowerisnotcleanafter1washing,soak
itandletitstandfor30minutes.Then,repeatthe
process.
9.Runthemoweragainfor1to3minutestoremove
excesswater.
WARNING
Abrokenormissingwashoutttingcould
exposeyouandotherstothrownobjectsor
bladecontact.Contactwithabladeorthrown
debriscancauseinjuryordeath.
Replacebrokenormissingwashouttting
immediately,beforeusingmoweragain.
Neverputyourhandsorfeetunderthe
mowerorthroughopeningsinthemower.
Storage
CleaningandStorage
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethattheparkingbrakeisengaged,shutoffthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Removegrassclippings,dirt,andgrimefromthe
externalpartsoftheentiremachine,especiallythe
engine.
4.Cleandirtandchafffromtheoutsideoftheengine
cylinder-headnsandblowerhousing.
Important:Youcanwashthemachinewithamild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,undertheseat,aroundthe
engine,hydraulicpumps,andmotors.
5.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page27).
6.Greaseandoilthemachine;refertoLubrication(page
26).
7.Changethecrankcaseoilandlter;refertoServicing
theEngineOil(page28).
8.Checkthetirepressure;refertoCheckingtheTire
Pressure(page34).
9.Chargethebattery;refertoChargingtheBattery(page
33).
10.Checktheconditionoftheblades;refertoInspecting
theBlades(page35).
11.Preparethemachineforstoragewhennon-useoccurs
over30days.Preparethemachineforstorageas
follows.
12.Addapetroleum-basedstabilizer/conditionerto
thefuelinthetank.Followthemixinginstructions
fromthestabilizermanufacturer.Donotusean
alcohol-basedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuelandusedatalltimes.
A.Runtheenginetodistributetheconditionedfuel
throughthefuelsystem(5minutes).
B.Shutofftheengine,allowittocool,anddrain
thefueltank.
C.Starttheengineandrunituntilitstops.
D.Choketheengine.Startandruntheengineuntilit
doesnotstart.
E.Disposeoffuelproperly.Recyclepursuantto
localcodes.
Important:Donotstorestabilizer/conditioned
gasolineover30days.
44
13.Removethesparkplug(s)andcheckitscondition;
refertoRemovingtheSparkPlug(page30).Withthe
sparkplug(s)removedfromtheengine,pour30ml
(2tablespoons)ofengineoilintothesparkplughole.
Usethestartertocranktheengineanddistributethe
oilinsidethecylinder.Installthesparkplug(s).Donot
installthewireonthesparkplug(s).
14.Cleananydirtandchafffromthetopofthemower.
15.Scrapeanyheavybuildupofgrassanddirtfromthe
undersideofthemower,thenwashthemowerwith
agardenhose.
16.Checktheconditionofthedriveandmowerbelts.
17.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatiswornordamaged.
18.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
19.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepit
inamemorableplace.Coverthemachinetoprotect
itandkeepitclean.
45
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassages
undertheengine-blowerhousingare
plugged.
3.Removetheobstructionfromthe
coolingnsandairpassages.
4.Theaircleanerisdirty.
4.Cleanorreplacetheair-cleaner
element.
Theengineoverheats.
5.Dirt,water,orstalefuelisinthefuel
system.
5.ContactanAuthorizedServiceDealer
1.Theblade-controlswitchisengaged.1.Movetheblade-controlswitchto
Disengaged.
2.Themotion-controlleversarenotin
thePARKposition.
2.Movethemotion-controllevers
outwardtothePARKposition.
3.Thebatteryisdead.
3.Chargethebattery.
4.Theelectricalconnectionsare
corrodedorloose.
4.Checktheelectricalconnectionsfor
goodcontact.
5.Afuseisblown.5.Replacethefuse.
Thestarterdoesnotcrank.
6.Arelayorswitchisdamaged.
6.ContactanAuthorizedServiceDealer.
1.Thefueltankisempty.1.Fillthefueltank.
2.Thechokeisnoton.
2.MovethechokelevertoOn.
3.Theaircleanerisdirty.
3.Cleanorreplacetheair-cleaner
element.
4.Thespark-plugwire(s)islooseor
disconnected.
4.Installthewire(s)onthesparkplug.
5.Thesparkplug(s)ispitted,fouled,or
thegapisincorrect.
5.Installanew,correctlygappedspark
plug(s).
6.Thereisdirtinfuellter.6.Replacethefuellter.
7.Dirt,water,orstalefuelisinfuel
system.
7.ContactanAuthorizedServiceDealer.
8.Thereisincorrectfuelinthefueltank.8.Drainthetankandreplacethefuelwith
thepropertype.
Theenginedoesnotstart,startshard,or
failstokeeprunning.
9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.
1.Thebypassvalvesareopen.
1.Closethetowvalves.
2.Thetractionbeltsareworn,loose,or
broken.
2.ContactanAuthorizedServiceDealer.
3.Thetractionbeltsareoffofthepulleys.3.ContactanAuthorizedServiceDealer.
Themachinedoesnotdrive.
4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.
1.Theengine-mountingboltsareloose.1.Tightentheengine-mountingbolts.
2.Theenginepulley,idlerpulley,orblade
pulleyisloose.
2.Tightentheappropriatepulley.
3.Theenginepulleyisdamaged.
3.ContactanAuthorizedServiceDealer.
4.Thecuttingblade(s)is/arebentor
unbalanced.
4.Installanewcuttingblade(s).
5.Ablade-mountingboltisloose.5.Tightentheblade-mountingbolt.
Thereisanabnormalvibration.
6.Abladespindleisbent.
6.ContactanAuthorizedServiceDealer.
46
Problem
PossibleCauseCorrectiveAction
1.Theblade(s)isnotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Themowerisnotlevel.
3.Levelthemowerfromside-to-sideand
front-to-rear.
4.Ananti-scalpwheelisnotsetcorrectly.4.Adjusttheanti-scalpwheelheight.
5.Theundersideofthemowerisdirty.5.Cleantheundersideofthemower.
6.Thetirepressureisincorrect.6.Adjustthetirepressure.
Thecuttingheightisuneven.
7.Abladespindleisbent.
7.ContactanAuthorizedServiceDealer.
1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.
2.Thedrivebeltisoffofthepulley.
2.Installthedrivebeltandcheckthe
adjustingshaftsandbeltguidesforthe
correctposition.
3.ThePowerT ake-Off(PTO)switchor
PTOclutchisfaulty.
3.ContactanAuthorizedServiceDealer.
Thebladesdonotrotate.
4.Themowerbeltisworn,loose,or
broken.
4.Installanewmowerbelt.
47
Schematics
g036806
ElectricalSchematic(Rev.A)
48
Notes:
Notes:
Notes:
TimeCutter
TheToroWarranty
LimitedWarranty(seewarrantyperiodsbelow)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoan
agreementbetweenthem,jointlypromisetorepairtheT oroProductslisted
belowifdefectiveinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
Products
WarrantyPeriod
TimeCutterMowers
ResidentialUse
2
3years
Engines
1
ResidentialuseKawasaki3years
Kohler3years
Toro3years
TimeCutterMowersCommercialuse30days
Engines
1
Commercialuse
Kawasaki3years
Kohler90days
Toro2years/300Hours
3
TimeCutterHDMowers
3yearsor300Hours
3
Engines
1
Residentialand
CommercialUse
3yearsor300Hours
3
AllMowers
Attachments1year
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
1
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.
3
Whicheveroccursrst.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or
showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceat
theirdealership.Tolocateadealerconvenienttoyou,accessourweb
siteatwww.Toro.com.Youmayalsocallthenumberslistedinitem#3
tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif
itiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
ToroWarrantyCompany
CustomerCareDepartment,RLCDivision
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-216-6029(U.S.customers)
Tollfreeat866-216-6030(Canadiancustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening
orwornblades,cable/linkageadjustments,orbrakeandclutch
adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenaltered,misused,neglected,
requiresreplacementorrepairduetoaccidentsorlackofproper
maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized
ToroServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistfor
ordinaryuse)andtnessforuse(thattheproductistforaparticular
purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
ThiswarrantyisnotvalidinMexico.CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oro
Distributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceor
havedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.
374-0258RevH
7

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