Bedienungsanleitung Yamaha YZ250LC (Seite 14 von 596) (Deutsch, Englisch, Französisch, Italienisch)

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EC083000

MANUAL FORMAT

All of the procedures in this manual are organized in a sequential, step-by-step format. The information

has been complied to provide the mechanic with an easy to read, handy reference that contains com-

prehensive explanations of all disassembly, repair, assembly, and inspection operations.

In this revised format, the condition of a faulty component will precede an arrow symbol and the course

of action required will follow the symbol, e.g.,

Bearings

Pitting/Damage→ Replace.

EC084002

HOW TO READ DESCRIPTIONS

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section.

1. An easy-to-see exploded diagram 1 is provided for removal and disassembly jobs.

2. Numbers 2 are given in the order of the jobs in the exploded diagram. A number that is enclosed

by a circle indicates a disassembly step.

3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks

3. The meanings of the symbol marks are given on the next page.

4. A job instruction chart 4 accompanies the exploded diagram, providing the order of jobs, names

of parts, notes in jobs, etc.

5. Extent of removal 5 is provided in the job instruction chart to save the trouble of an unnecessary

removal job.

6. For jobs requiring more information, the step-by-step format supplements 6 are given in addition

to the exploded diagram and job instruction chart.

4-33

ENG

Extent of removal Order Part name Q’ty Remarks

PRIMARY DRIVEN GEAR, PUSH

ROD AND PUSH LEVER AXLE

REMOVAL

1 Push rod 1 1

2 Circlip 1

3 Plain washer 1

Bearing 1

5 Push rod 2 1

6 Nut (clutch boss) 1

Use special tool.

Lock washer

Refer to “REMOVAL POINTS”.

8 Clutch boss 1

Thrust plate [D=ø44mm (1.73 in)]

10 Primary driven gear 1

11 Bearing 1

Thrust plate [D=ø42mm (1.65 in)]

13 Bolt (push lever axle) 1

14 Push lever axle 1

CLUTCH AND PRIMARY DRIVEN GEAR

EC498200

PRIMARY DRIVEN GEAR, PUSH ROD AND PUSH LEVER AXLE

Extent of removal: 1

Push rod and push lever axle removal

Push rod 1 disassembly

Primary driven gear removal











75 Nm (7.5 m•kg, 54 ft•lb)

6 Nm (0.6 m•kg, 4.3 ft•lb)

4-34

ENG

CLUTCH AND PRIMARY DRIVEN GEAR

EC493000

REMOVAL POINTS

EC483211

Clutch boss

1. Remove:

Nut 1

Lock washer 2

Clutch boss 3

NOTE:

Straighten the lock washer tab and use the

clutch holding tool 4, 5 to hold the clutch boss.

å For USA and CDN

∫ Except for USA and CDN

EC494000

INSPECTION

EC484100

Clutch housing and boss

1. Inspect:

Clutch housing 1

Cracks/Wear/Damage → Replace.

Clutch boss 2

Scoring/Wear/Damage → Replace.

EC484201

Primary driven gear

1. Check:

Circumferential play

Free play exists → Replace.

Gear teeth a

Wear/ Damage → Replace.

EC484400

Clutch spring

1. Measure:

Clutch spring free length a

Out of specification → Replace springs as

a set.

Clutch holding tool:

YM-91042................................

90890-04086............................

Clutch spring free length:

Standard <Limit>

44.0 mm 42.0 mm

(1.732 in) (1.654 in)

∫

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







1P8-9-32-0 4/28/06 9:44 AM Page 12

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