Bedienungsanleitung BionX D-series (Seite 14 von 17) (Englisch)

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Installing the rear wheel

Guide the rear wheel axle into the dropouts and ensure that the brake disc (on models with disc

brakes) is inserted between the brake pads. Ensure that the torque reaction collar is aligned so that it

ﬁts into the left dropout (no illustration). Make sure the axle is inserted all the way into the dropouts

Tighten the axle nuts to 40Nm (30lb-ft) (= VERY TIGHT!). This torque is essential for the correct func-

tion of the propulsion system. If you do not have a torque wrench, use a normal wrench, and then

have your dealer check the torque of the axle nuts as soon as possible. Use only the original axle nuts;

otherwise you run the risk of damaging the axle threads

Connect the cables (POWER

before COMMUNICATION

)

Keep the motor cables clear of the brake disc (on models with disc brakes) and the motor casing

Re-install the cable of the rear wheel brake (rim brakes only), and correctly adjust the rear wheel brake

(no illustration)

Place the larger neoprene cover over the plug-in connections, and the smaller neoprene cover closer to

the disc/motor to prevent the cables from contacting any moving portions of the motor

ODOMETER

1234.5 km

km/h

ODOMETER

1234.5

TRIP

0.5

Installing the rear wheel with 142mm axle

A D-Series motor with 142mm axle is supplied with 2

bolts in place of the standard axle nuts.

The speciﬁed torque is 20Nm (15lb-ft).

Maintenance and Care

We recommend to have the spoke tension of the rear wheel and the torque of all screws checked by a

qualiﬁed dealer after the ﬁrst 200km (125 miles).

In order to ensure extended use of the propulsion system, all plug-in contacts of the system should be

checked every two to three months and cleaned with a soft and dry brush, if necessary. It must be ensured

that no dirt or humidity penetrates the battery docking station when the battery is removed. The BionX

motor does not require maintenance.

15mm

40Nm

(30lb-ft)

15mm

40Nm

(30lb-ft)

15mm

40Nm

(30lb-ft)

Optimizing the Range of the Battery

The following factors inﬂuence the range of your battery:

1. Climbing

Riding up steep hills requires much more energy than riding on ﬂat ground. More effort, proper cadence,

and/or a change to a more gradual route can greatly affect overall range.

2. Level of assistance

Choose the level of assist required based on riding conditions, rather than just riding in one particular level

all the time. Remember that energy consumption more than doubles from level 2 assist to level 4. Limit

the use of the throttle as much as possible to reduce energy consumption.

3. Battery state of charge

Make sure the battery is fully charged before every ride. This will provide the best possible range from the

battery each time.

4. Weight and load capacity

A heavier bike (and rider) lowers the range of the battery. Every ounce counts! Limit your cargo, think

about getting an efﬁcient type of bicycle for the system, even what type of gear you wear.

5. Tire pressure

Tires with pressure that is low will have increased rolling resistance, and require more energy from the

battery. It is important to regularly check your tire pressure, the max. pressure is typically written on the

sidewall of any tire. Slick, skinny, high pressure tires offer the most efﬁciency for you and your battery.

6. Acceleration and constant speed

It is important to ride efﬁciently; electric propulsion systems consume more energy when accelerating

from a stand still. Try to keep your speed constant and retain momentum, starts and stops greatly affect

your overall range.

7. Outside inﬂuences/weather

You will notice some difference in range when it is very hot or cold outside, this inﬂuences how quickly

the battery will discharge. Headwinds can also greatly affect system performance. Expect more range on

days with moderate climate.

8. Cadence and Shifting

Keeping your cadence high (between 80-90 rpm) is the most efﬁcient pedaling range for most cyclists. A

high pedaling rate in combination with the lowest level of assist will offer the most range, the more slowly

you pedal and the more you rely on the electric assist, the less range you will get. Use your shifters to ride

efﬁciently, just as you would with any other bicycle!

CAUTION

It is essential that the axle bolts are tight-

ened to 20Nm (15lb-ft); this assures that the

propulsion system functions properly.

english

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