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heating. Where a common return is used an injector tee must
be incorporated into the system as shown in Fig. 10. This will
ensure that a good domestic hot water supply is maintained
when the central heating pump is operating. These are available
from Charnwood if you are unable to obtain one locally.
The system must incorporate a gravity circuit which will
normally heat the domestic hot water and an unvalved radiator
with an output of at least 1 kW. When the appliance is not
connected to a domestic hot water system the unvalved
radiator(s) on the gravity circuit must have an output of at least
1.25 kW. This is to prevent boiling in case of pump failure. All
pipework in the primary circuit must be 28 mm diameter and
the gravity flow pipe must rise continuously from the boiler to
the open vent. Two typical systems are shown in Figures 8. and
9.
If the appliance is used to heat a small central heating system
then the heat output to the room from the fire will be reduced.
Fig. 5. shows the ratio of space heating to water heating which
can be expected.
Fitting a radiator in the same room as the fire is recommended
as it will allow greater flexibility in the way that the system is
operated as well as ensuring that there is sufficient heat.
SYSTEM CONTROLS
The circulating pump may be controlled by means of time
switches, room thermostats or outdoor thermostats. Radiators
may be either manually or thermostatically controlled. These
controls will all work in conjunction with the thermostat on the
appliance and the minimum return thermostat.
We recommend fitting a pipe thermostat onto the gravity
return pipe and wiring it into the mains supply to the pump so
that if the gravity return temperature drops below 45°C then
the pump will cut out. This will help to prevent condensation
forming on the boiler faces and will thereby increase the life of
the boiler. It will also ensure that priority is given to the
domestic hot water. These thermostats are available from
Charnwood if you are unable to obtain them locally.
FITTING THE FIRE
In some cases it may be necessary to place the connecting flue
pipe in the chimney before fitting the fire into the fireplace.
Apply fire cement to the rear face of the sealing flange on the
®
INSTALLATION INSTRUCTIONS charnwood
Vermiculite
Infill
Flaunching
Short Length
or Flue Offset.
Of Flue Pipe,
Fig. 11. Typical Installation
appliance. Fit the appliance into the opening ensuring that it is
central and that a good seal is made between the sealing
flange and the face of the surround.
Remove any excess fire cement from around the sealing
flange.
The fire should be screwed to the hearth through the holes at
the base of the sealing flange.
Connect the heating system to the boiler ensuring that the
primary flow pipe rises from the appliance. Fill the system
with water and check for leaks.
FLUE CONNECTION AND INFILLING
Make the flue connection with a short length of 150mm (6”)
internal diameter flue pipe (cast iron to BS41:1973, 1.0 mm
thick stainless steel, or 5.0mm thick mild steel).
The end of the flue pipe must line up with the centre-line of
the chimney, and must also extend to the point where the
chimney narrows to its final size. Any large voids must be
filled and flaunched to the flue pipe to ensure that all soot
deposits can be cleared when the chimney is swept. If
necessary a flue offset is available. The offset may be used
directly with stainless steel flue pipe or may be used with cast
iron flue pipe in conjunction with a cast iron adaptor. If the
flue pipe has to be set at an angle then cut the ends so that it
sits correctly.
Ensure that the flue pipe is not obstructed or restricted in any
way and that all joints are well sealed.
Before infilling cover the front of the appliance to protect it.
Ensure that the flue pipe is central and then fill the space
between the body of the appliance and the structural
13

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