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ENGLISH
52
NOTE: If the gear case and motor housing become
separated by more than 3.17 mm (1/8"), the tool
must be serviced and re-assembled by a DEWALT
service center. Failure to have the tool serviced may
cause brush, motor and bearing failure.
3. Re-install screws to attach the gear case to
the motor housing. Tighten screws to 2.2 Nm
(20 in-lbs.) torque. Overtightening could cause
screws to strip.
Mounting and Removing the Guard
(fi g. 5)
WARNING: Prior to assembly and
adjustment, always remove the battery
pack. Always switch off the tool before
inserting or removing the battery pack.
CAUTION: Guards must be used
with all grinding wheels, cutting
wheels, wire brushes and wire
wheels. The DC411 is provided with a
guard intended for use with depressed
center wheels (Type 27) and hubbed
grinding wheels (Type 27). The same
guard is designed for use with and wire
cup brushes.
When using the DC411 grinder for cutting metal
or masonry a Type 1 guard MUST be used. Type
1 guards are available at extra cost from DEWALT
distributors.
NOTE: Please refer to the Grinding and Cutting
Accessory Chart at the end of this section to
show other accessories that can be used with these
grinders.
1. Open the guard latch (p), and align the lugs (m)
on the guard with the slots (n) on the gear case.
2. Push the guard down until the guard lugs
engage and rotate freely in the groove on the
gear case hub.
3. With the guard latch open, rotate the guard (i)
into the desired working position. The guard
body should be positioned between the spindle
and the operator to provide maximum operator
protection.
4. Close the guard latch to secure the guard on
the gear case. You should not be able to rotate
the guard by hand when the latch is closed. Do
not operate the grinder with a loose guard or
the clamp lever in open position.
5. To remove the guard, open the guard latch,
rotate the guard so that the lugs are aligned
with the slots and pull up on the guard.
NOTE: The guard is pre-adjusted to the diameter of
the gear case hub at the factory. If, after a period of
time, the guard becomes loose, tighten the adjusting
screw (o) with clamp lever in the closed position with
guard installed on the tool.
CAUTION: Do not tighten the adjusting
screw with the clamp lever in the open
position. Undetectable damage to the
guard or the mounting hub may result.
CAUTION: If the guard cannot be
tightened by the adjusting clamp, do
not use the tool. To reduce the risk of
personal injury, take the tool and guard
to a service center to repair or replace
the guard.
NOTICE: To reduce the risk of damage
to the tool, do not tighten the adjusting
screw with the clamp lever in the open
position. Undetectable damage to the
guard or the mounting hub may result.
NOTE: Edge grinding and cutting can be performed
with Type 27 wheels designed and specified for this
purpose; 6.35 mm (1/4") thick wheels are designed
for surface grinding while 3.17 mm (1/8") wheels are
designed for edge grinding.
Prior to Operation
Install the guard and appropriate disc or wheel.
Do not use excessively worn discs or wheels.
Be sure the inner and outer flange are mounted
correctly.
Make sure the disc or wheel rotates in the
direction of the arrows on the accessory and the
tool.
OPERATION
Instructions for Use
WARNING: Always observe the safety
instructions and applicable regulations.
WARNING: To reduce the risk
of serious personal injury, turn
tool off and disconnect tool from
power source before making any
adjustments or removing/installing
attachments or accessories.
WARNING:
Ensure all materials to be ground or
cut are secured in place.
Apply only a gentle pressure to the
tool. Do not exert side pressure on the
disc.
54

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