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i. Sliding fence lock lever (fig. 11)
j. Fixed table
k. Kerf plate
l. Mitre arm
m. Mitre latch
n. Rotating table/mitre arm
o. Mitre scale
p. Mitre scale screws (fig. 12)
q. Sliding fence
r. Dust extraction nozzle
s. Traverse lock
t. Bevel clamp handle
u. Bevel scale
v. Bench mounting holes
w. Lock-down button
x. Traverse bars
y. Saw head
z. Hex keys
aa. Cable clamp
bb. Padlock hole
cc. Override button
dd. Carrying indentations (left and right)
ee. Inner flange (fig. 7)
ff. Material clamp
gg. XPS
TM
Worklight on/off switch
hh. XPS
TM
Worklight
ii. Twist lock connector (DWV9000, optional accessory)
INTENDED USE
Your D
EWALT Cross-Cut Mitre Saw has been designed for professional
cutting of wood, wood products, plastics and aluminium. It performs
the sawing operations of cross-cutting, bevelling and mitring easily,
accurately and safely.
When assembled with a suitable saw blade, this machine is designed
for cutting aluminium profiles up to a maximum thickness of 4.0 mm.
NEVER cut magnesium.
This unit is designed for use with a nominal blade diameter 250 mm
carbide tip blade.
DO NOT use under wet conditions or in presence of flammable liquids
or gases.
These miter saws are professional power tools.
DO NOT let children come into contact with the tool. Supervision is
required when inexperienced operators use this tool.
WARNING! Do not use the machine for purposes other
than intended.
This product is not intended for use by persons (including children)
suffering from diminished physical, sensory or mental abilities; lack
of experience, knowledge or skills unless they are supervised by
a person responsible for their safety. Children should never be left
alone with this product.
Electrical Safety
The electric motor has been designed for one voltage only. Always
check that the power supply corresponds to the voltage on the rating
plate.
Your tool is double insulated in accordance with EN 61029;
therefore no earth wire is required.
WARNING: 115 V units have to be operated via a fail-safe
isolating transformer with an earth screen between the
primary and secondary winding.
If the supply cord is damaged, it must be replaced by a specially
prepared cord available through the DEWALT service organisation.
In case of cord replacement, the tool must only be repaired by an
authorized service agent or by qualified electrician.
The following cords are mandatory:
DWS778: H05RN-F, 2x1.0 mm²
DWS778 LX: H05RR-F, 2x1.5 mm²
Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
Safely dispose of the old plug.
Connect the brown lead to the live terminal in the plug.
Connect the blue lead to the neutral terminal.
WARNING: No connection is to be made to the earth
terminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 13 A.
Fitting a Mains Plug to 115 V Units
(U.K. and Ireland Only)
The plug fitted should be comply with BS EN 60309 (BS4343),
16 Amps, earthing contact position 4h.
WARNING: Always ensure that the cable clamp (aa) is
correctly and securely fitted to the sheath of the cable.
Using an Extension Cable
If an extension cable is required, use an approved 3–core extension
cable suitable for the power input of this tool (see Technical Data).The
minimum conductor size is 1.5 mm
2
; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.
ASSEMBLY
WARNING: To reduce the risk of injury, turn unit off
and disconnect machine from power source before
installing and removing accessories, before adjusting
or changing set-ups or when making repairs. Be sure
the trigger switch is in the OFF position. An accidental start-
up can cause injury.
Unpacking
The motor and guards are already assembled onto the base.
Bench Mounting (fi g. 2)
1. Holes (v) are provided in all four feet to facilitate bench mounting.
Two different sized holes are provided to accommodate different
sizes of bolts. Use either hole; it is not necessary to use both.
Always mount your saw firmly to prevent movement. To enhance
the portability, the tool can be mounted to a piece of 12.5 mm or
thicker plywood which can then be clamped to your work support
or moved to other job sites and reclamped.
2. When mounting your saw to a piece of plywood, make sure that
the mounting screws do not protrude from the bottom of the wood.
The plywood must sit flush on the work support. When clamping
the saw to any work surface, clamp only on the clamping bosses
where the mounting screw holes are located. Clamping at any
other point will interfere with the proper operation of the saw.
3. To prevent binding and inaccuracy, be sure the mounting surface is
not warped or otherwise uneven. If the saw rocks on the surface,
place a thin piece of material under one saw foot until the saw is
firm on the mounting surface.
Mounting the Saw Blade (fi g. 2, 6–8)
WARNING: To reduce the risk of injury, turn unit off
and disconnect machine from power source before
installing and removing accessories, before adjusting
or changing set-ups or when making repairs. Be sure
the trigger switch is in the OFF position. An accidental
start-up can cause injury.
WARNING: The teeth of a new blade are very sharp and
can be dangerous.
WARNING: Be aware the saw blade shall be replaced in
the described way only. Only use saw blades as specified
under Technical Data; Cat.no.: DT4282 is suggested.
28

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