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OPERATION
Instructions for Use
WARNING: Always observe the safety instructions and
applicable regulations.
WARNING: To reduce the risk of injury, turn unit off
and disconnect machine from power source before
installing and removing accessories, before adjusting
or changing set-ups or when making repairs. Be sure
the trigger switch is in the OFF position. An accidental
start-up can cause injury.
The attention of UK users is drawn to the “woodworking machines
regulations 1974” and any subsequent amendments.
Ensure the machine is placed to satisfy your ergonomic conditions in
terms of table height and stability. The machine site shall be chosen so
that the operator has a good overview and enough free surrounding
space around the machine that allows handling of the workpiece
without any restrictions.
To reduce effects of increased vibration, make sure the environment is
not too cold, the machine and accessory are well maintained and the
workpiece size is suitable for this machine.
Switching On and Off (fi g. 1)
A hole (bb) is provided in the trigger switch (a) for insertion of a padlock
to lock the tool.
1. To run the tool, press the trigger switch (a).
2. To stop the tool, release the switch.
Use of XPS
TM
LED Worklight System (fi g. 1)
NOTE: The mitre saw must be connected to a power source.
The XPS
TM
LED Worklight System (hh) is equipped with an on/off
switch (gg). The XPS
TM
LED Worklight System is independent of the
mitre saw’s trigger switch. The light does not need to be on in order to
operate the saw.
To cut through an existing pencil line on a piece of wood:
1. Turn on the XPS
TM
system, then pull down on the operating handle
(c) to bring the saw blade (h) close to the wood. The shadow of the
blade will appear on the wood.
2. Align the pencil line with the edge of the blade’s shadow. You may
have to adjust the mitre or bevel angles in order to match the pencil
line exactly.
Body and Hand Position
Proper positioning of your body and hands when operating the mitre
saw will make cutting easier, more accurate and safer.
WARNING:
• Never place your hands near the cutting area.
• Place your hands no closer than 150 mm from the blade.
Hold the workpiece tightly to the table and the fence
when cutting. Keep your hands in position until the
switch has been released and the blade has completely
stopped.
Always make dry runs (without power) before finish
cuts so that you can check the path of the blade.
Do not cross your hands.
Keep both feet firmly on the floor and maintain proper
balance.
As you move the saw arm left and right, follow it and
stand slightly to the side of the saw blade.
Basic Saw Cuts
VERTICAL STRAIGHT CROSS-CUT (FIG. 1, 2, 17)
NOTE: Use 250 mm saw blades with 30 mm arbor holes to
obtain the desired cutting capacities.
1. Raise the saw head (y) to its highest position by pushing down on
the saw head (y) and pulling out the lock-down button (w). Release
the downward pressure and allow the saw head to rise to its full
height.
2. Squeeze the mitre latch (m) then move the arm to the 0° position.
3. Release the mitre latch.
4. Always ensure that the mitre latch is locked tightly before cutting.
5. Place the wood to be cut against the sliding fence (q) and secure it
with the material clamp (ff).
6. Take hold of the operating handle (c) and press the guard lock-up
release lever (b) to release the guard. Press the trigger switch (a) to
start the motor. It is recommended to start the cut near the fence.
7. Depress the head to allow the blade to cut through the timber and
enter the plastic kerf plate (k).
8. After completing the cut, release the switch and wait for the saw
blade to come to a complete standstill before returning the head to
its upper rest position.
WARNING:
For some types of plastic profiles, it is advisable to follow
the sequence in reverse order.
The lower blade guard is designed to close quickly
when the lever (b) is released. If it does not, have the saw
serviced by an authorized D
EWALT repair agent.
PERFORMING A SLIDING CUT (FIG. 1, 2, 18)
1. Turn the saw head traverse lock (s) to loosen.
2. Push down the saw head (y), pull out the lock-down button (w) and
let the saw head rise to it’s highest position.
3. Place the wood to be cut against the sliding fence (q) and secure it
with the material clamp (ff).
4. Lower the saw head then pull it to the end of its travel.
5. Press the guard lock-up release lever (b) to release the guard.
Press the trigger switch (a) to start the motor.
6. Totally depress the head to allow the blade to cut through the
timber and push the head back to complete the cut.
7. After completing the cut, release the switch and wait for the saw
blade to come to a complete standstill before returning the head to
its upper rest position.
WARNING: Remember to lock the saw head in the rear
position when the sliding cuts are finished.
VERTICAL MITRE CROSS-CUT (FIG. 1, 19)
1. Squeeze the mitre latch (m). Move the arm left or right to the
required angle.
2. The mitre latch will automatically locate at 0°, 15°, 22.5°, 31.62°,
45° and 50° both left and right. If any intermediate angle is required
hold the head firmly and lock by fastening the mitre latch.
3. Always ensure that the mitre latch is locked tightly before cutting.
4. Proceed as for a vertical straight cross-cut.
WARNING: When mitring the end of a piece of wood
with a small off-cut, position the wood to ensure that the
off-cut is to the side of the blade with the greater angle to
the fence, i.e.:
left mitre, off-cut to the right
right mitre, off-cut to the left
BEVEL CROSS-CUTS (FIG. 11, 14, 20)
Bevel angles can be set from 0° to 48° to the left. Bevels up to 45°
can be cut with the mitre arm set between zero and a maximum of 45°
mitre position right or left.
1. Unlock the sliding fence lever (i) and move the fence away from the
blade.
2. Loosen the bevel clamp handle (t) and set the bevel as desired.
3. Set the override button (cc) if required.
4. Hold the head firmly and do not allow it to fall.
5. Tighten the bevel clamp handle (t) firmly.
6. Slide the fence towards the blade making sure it does not touch
the blade, then tighten the fence lock lever by turning clockwise.
7. Proceed as for a vertical straight cross-cut.
30

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