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Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below.
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. The operator can control
kickback forces, if proper precautions are taken.
b) Use special care when working corners,
sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag
the rotating accessory and cause loss of
control or kickback.
c) Do not attach a toothed saw blade. Such
blades create frequent kickback and loss of
control.
d) Always feed the bit into the material in
the same direction as the cutting edge is
exiting from the material (which is the same
direction as the chips are thrown). Feeding
the tool in the wrong direction causes the
cutting edge of the bit to climb out of the work
and pull the tool in the direction of this feed.
e) When using rotary files, cut-off wheels,
high-speed cutters or tungsten carbide
cutters, always have the work securely
clamped. These wheels will grab if they
become slightly canted in the groove, and can
kickback. When a cut-off wheel grabs, the
wheel itself usually breaks. When a rotary file,
high-speed cutter or tungsten carbide cutter
grabs, it may jump from the groove and you
could lose control of the tool.
Additional safety instructions for
grinding and cutting-off operations
Safety warnings specific for grinding and
abrasive cutting-off operations:
a) Use only wheel types that are recommended
for your power tool and only for
recommended applications. For example:
do not grind with the side of a cut-off wheel.
Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these
wheels may cause them to shatter.
b) For threaded abrasive cones and plugs
use only undamaged wheel mandrels with
an unrelieved shoulder flange that are of
correct size and length. Proper mandrels will
reduce the possibility of breakage.
c) Do not “jam” a cut-off wheel or apply
excessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibility to
twisting or snagging of the wheel in the cut and
the possibility of kickback or wheel breakage.
d) Do not position your hand in line with and
behind the rotating wheel. When the wheel,
at the point of operation, is moving away from
your hand, the possible kickback may propel
the spinning wheel and the power tool directly
at you.
e) When wheel is pinched, snagged or when
interrupting a cut for any reason, switch
off the power tool and hold the power tool
motionless until the wheel comes to a
complete stop. Never attempt to remove
the cut-off wheel from the cut while the
wheel is in motion otherwise kickback may
occur. Investigate and take corrective action
to eliminate the cause of wheel pinching or
snagging.
f) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully re-enter the cut. The wheel
may bind, walk up or kickback if the power tool
is restarted in the workpiece.
g) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under
their own weight. Supports must be placed
under the workpiece near the line of cut and
near the edge of the workpiece on both sides
of the wheel.
h) Use extra caution when making a “pocket
cut” into existing walls or other blind areas.
The protruding wheel may cut gas or water
pipes, electrical wiring or objects that can
cause kickback.
Additional safety instructions for
wire brushing operations
Safety warnings specific for wire brushing
operations:
a) Be aware that wire bristles are thrown by
the brush even during ordinary operation.
Do not overstress the wires by applying
excessive load to the brush. The wire bristles
can easily penetrate light clothing and/or skin.
b) Allow brushes to run at operating speed
for at least one minute before using them.
7

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