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Symbols on the device
Intelligent Key
The Intelligent Key is used to switch on the device and
for enabling certain device functions.
Yellow: Operator
The device can be used. All settings for the cleaning
programs enabled for this key via the smartphone
app may be changed.
Grey: Foreman
The device can be used. All settings for the cleaning
programs available for the device may be changed.
Installation
Unloading the device
1. Unscrew the screws on the transport locks.
Illustration E
Illustration F
1Transport lock
2. Remove the transport locks.
3. Push the device forwards from the pallet.
Installing the suction bar
1. Pivot both clamping levers upwards.
Illustration G
1Suction hose
2Suction bar suspension
3Suction bar
4Clamping lever
2. Insert the suction bar in the suction bar mount.
3. Pivot both clamping levers downwards.
Installing the brushes
1. Only with BD variant: Install the disc brush before in-
itial startup (see chapter Maintenance work).
Note
With variant BR, the brushes are installed.
2. Install the brush (see chapter Maintenance work).
Batteries
Recommended batteries
ATTENTION
Risk of damage
Batteries may only be replaced with batteries of the
same technology.
Lead batteries must not be replaced by Li-Ion batteries
Li-ion batteries must not be replaced by lead batteries.
Lead batteries:
The device requires 2 batteries.
Li-ion batteries:
The device requires 1 battery.
Maximum battery dimensions
Installing and connecting batteries
Note
In the case of the device variant with Li-Ion battery, the
battery is already installed and connected. A Li-Ion bat-
tery may only be installed or replaced by the customer
service.
DANGER
Danger of fire and explosion!
Do not place tools or similar items on the battery. Risk
of short-circuit and explosion.
Smoking and naked flames must be strictly avoided.
Rooms where batteries are charged must have good
ventilation as highly explosive gas is emitted during
charging.
CAUTION
Removing and installing the batteries
Unstable machine position
Ensure that the machine is positioned stably when re-
moving and installing the batteries.
ATTENTION
Incorrect connection polarity
Destruction of the control electronics
Take care to ensure the correct polarity when connect-
ing the batteries.
ATTENTION
Deep discharge
Risk of damage
Charge the batteries before starting the device.
1. Push the device approx. 2 m forwards so that the
steering rollers point to the rear.
2. Hold the waste water tank by the recessed grip and
pivot it sideways and upwards.
3. Fit the batteries in the pan.
4. Connect the batteries:
a Fit the spacers.
Illustration H
1Spacers 340x40x10 (9.763-222.0)
2Connection cable
3Battery
480 Ah: Spacers 295x94x10 (5.642-034.0)
115 Ah: Spacers 295x94x23 (5.642-033.0)
5Connection cable to the battery (-)
6Connection cable to the battery (+)
b Connect both batteries with the connection cable.
c Clamp the connection cables to the (+) and (-)
battery terminals that are still free.
5. Pivot the waste water tank downwards.
Activating the Li-Ion battery
Li-Ion batteries are delivered in transport mode and
must be activated before initial startup of the device.
1. Charge the battery (see "Initial startup/Charging the
battery"), this will end the transport mode.
Removing the battery
CAUTION
Removing and installing the batteries
Unstable machine position
Ensure that the machine is positioned stably when re-
moving and installing the batteries.
WARNING
Device tipping over
Risk of injury, risk of damage
Only remove the batteries when a cleaning head is at-
tached to the device.
1. Set the program selection switch to "0".
2. Remove the Intelligent Key.
3. Empty the waste water tank.
4. Push the device approx. 2 m forwards so that the
steering rollers point to the rear.
5. Hold the waste water tank by the recessed grip and
pivot it sideways and upwards.
6. Disconnect the cable from the negative terminal of
the battery.
7. Disconnect the remaining cables from the batteries.
8. In the case of Li-Ion batteries, also disconnect the
two round plugs on the battery.
9. Remove the spacers.
10. Remove the batteries.
11. Dispose of the used batteries in accordance with the
applicable regulations.
Initial startup
Setting the charging characteristic
Before the initial startup, after a service reset or when
changing to a different battery type, it is essential to set
the charging characteristic.
DANGER
Danger due to the device inadvertently starting up
Risk of injury
Disconnect the spark plug connector or disconnect the
battery before performing any work on the device.
ATTENTION
Risk of damage to the battery
The service life and charging capacity of the battery can
be affected by an incorrect charging characteristic.
Make sure that the battery characteristic curve that
matches the battery is selected in the machine.
The currently selected battery characteristic curve can
be seen on the display or via the app in the "Device sta-
tus" area during charging.
Note
The charging characteristic can only be adjusted by
Kärcher Service.
Battery characteristics are available for the following
batteries:
EXIDE GF12105V
HOPPECKE TB115
EXIDE GF12076V
EXIDE FF12080W
TROJAN 27TMX
HOPPECKE TB80
ZENITH L120185
Note
To enable the use of other batteries as well, a custom
battery characteristic curve can be created by the
Kärcher service department.
Charging the battery
DANGER
Inappropriate use of the charger
Electric shock
Adhere to the mains voltage and fuse values specified
on the device type plate.
Only use the charger in dry rooms with sufficient venti-
lation.
The built-in charger is electronically controlled and suit-
able for all recommended batteries, it ends the charging
process automatically.
Note
The corresponding charging characteristic must be set
for each type of battery installed.
The installed battery is shown in the display when
charging.
The average charging time is approx. 10-15 hours.
The device cannot be used during the charging pro-
cess.
Note
The device has deep discharge protection, i.e. the
brush motor and turbine are switched off automatically
in operation when the permitted minimum capacity level
is reached.
1. Drive the device directly to the charger and do not
drive on slopes.
2. Plug the mains plug on the power cable into the
mains socket.
3. Charge until the display shows full charge.
Mains cable for charger
Lashing point
* Mop holder
* Fill with fresh water
Fresh water tank filling level 25%
Fresh water tank filling level 50%
Fresh water tank filling level 100%
Brush replacement pedal (BD)
Brush replacement button (BR)
Adjust brush tilt (D 51 cleaning head only)
Drain for waste water
Drain for fresh water
Remove the coarse dirt container
Raise/lower the cleaning head
Drive forwards
Drive in reverse
Description Order no.
Set 76 Ah - maintenance-free, 24 V 2.815-099.0
Set 105 Ah - maintenance-free, 24 V 2.815-100.0
Set 115Ah - maintenance-free, 24 V 2.815-091.0
Set 80 Ah - maintenance-free, 24 V 2.815-090.0
Description Order no.
80 Ah, 25.6 V 6.654-454.0
Length 350
Width 355
Height 290
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