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8. The arbour size of wheels and flanges must
properly fit the spindle of the power tool. Wheels
and flanges with arbour holes that do not match the
mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss of
control.
9. Do not use damaged wheels. Before each use,
inspect the wheels for chips and cracks. If power
tool or wheel is dropped, inspect for damage or
install an undamaged wheel. After inspecting
and installing the wheel, position yourself and
bystanders away from the plane of the rotating
wheel and run the power tool at maximum no
load speed for one minute. Damaged wheels will
normally break apart during this test time.
10. Wear personal protective equipment. Depending
on application, use face shield, safety goggles
or safety glasses. As appropriate, wear dust
mask, hearing protectors, gloves and shop
apron capable of stopping small abrasive or
workpiece fragments. The eye protection must be
capable of stopping flying debris generated by vari-
ous operations. The dust mask or respirator must be
capable of filtrating particles generated by your oper-
ation. Prolonged exposure to high intensity noise
may cause hearing loss.
11. Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken wheel may fly away and
cause injury beyond immediate area of operation.
12. Hold the power tool by insulated gripping sur-
faces only, when performing an operation where
the cutting accessory may contact hidden wiring
or its own cord. Cutting accessory contacting a
“live” wire may make exposed metal parts of the
power tool “live” and could give the operator an elec-
tric shock.
13. Position the cord clear of the spinning acces-
sory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into
the spinning wheel.
14. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
wheel may grab the surface and pull the power tool
out of your control.
15. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
16. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may
cause electrical hazards.
17. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
18. Do not use accessories that require liquid cool-
ants. Using water or other liquid coolants may result
in electrocution or shock.
Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel. Pinching or snagging causes rapid stall-
ing of the rotating wheel which in turn causes the uncon-
trolled power tool to be forced in the direction opposite of
the wheel’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the mate-
rial causing the wheel to climb out or kick out. The wheel
may either jump toward or away from the operator,
depending on direction of the wheel’s movement at the
point of pinching. Abrasive wheels may also break under
these conditions.
Kickback is the result of power tool misuse and/or incor-
rect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during start-
up. The operator can control torque reactions or
kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating
accessory. Accessory may kickback over your
hand.
c) Do not position your body in line with the
rotating wheel. Kickback will propel the tool in
direction opposite to the wheel’s movement at
the point of snagging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snag-
ging the accessory. Corners, sharp edges or
bouncing have a tendency to snag the rotating
accessory and cause loss of control or kickback.
e) Do not attach a saw chain, woodcarving
blade, segmented diamond wheel with a
peripheral gap greater than 10 mm or toothed
saw blade. Such blades create frequent kick-
back and loss of control.
f) Do not “jam” the wheel or apply excessive
pressure. Do not attempt to make an exces-
sive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twist-
ing or binding of the wheel in the cut and the
possibility of kickback or wheel breakage.
g) When wheel is binding or when interrupting a
cut for any reason, switch off the power tool
and hold the power tool motionless until the
wheel comes to a complete stop. Never
attempt to remove the wheel from the cut
while the wheel is in motion otherwise kick-
back may occur. Investigate and take corrective
action to eliminate the cause of wheel binding.
h) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully re-enter the cut. The wheel may
bind, walk up or kickback if the power tool is
restarted in the workpiece.
6

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