Bedienungsanleitung Trek 2012 (Seite 13 von 77) (Englisch)

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10 TREK ASSEMBLY MANUAL 27 April 2012

Basic Assembly

3. Install the stem. Make sure the spacers are installed correctly (Figure 20):

• At least one 5mm space under the stem. In addition to the bearing cover, there

must be a spacer between the stem and the headset. If the stem sits directly

against the headset or bearing cover, any fatigue stress may damage the steerer.

• No more than 40mm under the stem. More than 40mm of spacers creates more

stress on the steerer, which could cause the steerer to break.

• If the fork has a carbon fiber steerer (the upper fork tube that extends through the

headset and stem), make sure there is at least one 5mm spacer above the stem.

5. Place a section of pipe insulation over the top tube in the ‘strike zone’ (Figure 21).

A sharp blow from the handlebar could mar the paint, or even dent the top tube.

6. Attach the handlebar to the stem, but do not completely tighten the clamp bolts.

7. Remove the bike from the stand, and place on the floor.

8. Position the handlebar. As a rule of thumb, simply place the bar such that the

lower, flat portion of the bar tips slightly down at the back (Figure 22).

9. Tighten the steerer clamp bolts and the handlebar clamp bolts.

10. Install the handlebar reflector. Position it so that it points straight ahead and is vertical.

To install the control levers

1. Loosen the lever clamp bolt on each brake lever.

2. Identify the left and right levers.

3. Slide each lever up the handlebar. Make sure the lever clamp has no sharp edges.

Avoid scratching the finish of the handlebar, which could weaken it.

• If the bike has mid-line brake levers, see Installing mid-line brake levers on page 45.

4. Locate the levers on the handlebar. Place the bottom end of the brake lever

slightly above a line running along the bottom of the drops (Figure 23). The levers

should also point directly forward.

5. Tighten the lever clamp bolts.

6. Install cables into the levers.

To prepare the housing

1. Check the length of the housings. Leave enough length for a longer stem if

needed.

2. Lubricate the cables with a light grease or heavy oil. With sealed housing, remove

the sealed end caps before applying lubrication to the cable, then replace end

caps. Otherwise, little of the lube will actually get into the housing. If necessary,

use a sharp probe to open the end of the housing liner to eliminate cable friction.

3. Slide the housings up the cables until they are firmly engaged in the lever and

secure them with tape. Some handlebr wrap suppliers include tape. If none

is provided, use electrical tape. Some brake levers require special housing

ferrules or cable guides inside the lever. If unsure, check the packaging for

directions, or consult your manager.

Figure 23. Locate the lever just above the bottom of the

handlebar

Figure 24. Tape the housings to the handlebar

Figure 21. Pad the top tube

Figure 22. The bottom of the crops should tilt down slightly

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