Bedienungsanleitung Webasto Cool Top Trail 28 (Seite 6 von 158) (Deutsch, Englisch, Holländisch, Französisch, Italienisch, Spanisch, Schwedisch)

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5 | Installation instructions

6 / 158 9042924B_OI-II_Cool Top Trail 28

Molex part number (select one type):

39000038 / (Engineering / Old PN: 5556T)

39000046 / (Engineering / Old PN: 5556T2)

39000059 / Old PN: 5556PBT

5 Installation instructions

5.1 General

lThoroughly read and understand this manual before install-

ation.

lDo not add any other parts or modify the product in the in-

stallation.

lConsult Webasto or the local distributor in case of unusual

applications or installation conditions that are not specific-

ally covered by this manual.

WARNING

If a heater exhaust pipe is mounted through the roof

nearby the A/C unit, then the exhaust pipe must be ex-

tended 10 cm above the A/C unit.

5.2 Installation requirements

lThe vehicle roof must be able to support the weight of the

air conditioner.

lThe minimum thickness of roof is 25 mm; the maximum

thickness of roof is 70 mm.

lThe roof must be level and smooth.

5.3 Different cut-out sizes

The installation is possible for different cut-out sizes.

To install a 400 x 400 mm roof hatch:

1. Dismount the roof hatch and use the remaining cut-out.

2. Remove sealant residue and unevenness.

3. Fill in the screw holes with flexible non-hardening butyl

body sealant.

4. The adapter frame for 400 x 400 mm cut-outs is part of the

scope of delivery.

To install a 360 x 360 mm roof hatch:

1. Dismount the roof hatch and use the remaining cut-out.

Either you have purchased a unit with a 360 x 360 adapter

or you must buy the optional adaptor frame for such cut-

outs. You can use it instead of the 400 x 400 mm adaptor

frame.

2. Remove sealant residue and unevenness.

3. Fill in screw holes with flexible non-hardening butyl body

sealant.

To create a new cut-out:

Depending on the size of the adapter frame you need to create

the corresponding cut-out in the roof.

Consult the vehicle manufacturer for the most suitable way and

position for a new cut-out.

5.4 Installation position

Fig.5 Installation direction of the outdoor unit

Consider the installation position before installation:

lThe intended location must not interfere with existing

structures and cables.

lThe air conditioner must be installed as close as possible to

the centre of the roof.

lThe installation position of the outdoor unit must be con-

sistent with the traveling direction (F) of the vehicle.

lMake sure that there is sufficient room on the inside of the

vehicle to install the air distributor.

lConsider the installation position of the air distributor and

make sure its outlets are at least 400 mm away from cup-

boards, walls and bulkheads which could redirect condi-

tioned air back towards the return air intake. If an outlet is

less than 400 mm from an obstruction, then it should be

sealed closed. Failure to do so will result in a unit that fre-

quently cycles on and off.

lThe cut-out must avoid roof cladding joints where possible.

lChoose an installation position between two longitudinal

supports or sections, if present.

lThere must be a minimum of 100 mm clearance all around

the rooftop unit to ensure suitable air flow and access for

maintenance.

WARNING

When a hatch with safety ventilation function is re-

placed by the air conditioner, you must make sure that

the safety ventilation is restored in another location.

NOTE

The angle of inclination of the air conditioner must not

be greater than 5° (= 8.8%) and the rear of the air con-

ditioner must not be higher than the front.

The following illustrations (Fig. 6, Fig. 7 and Fig. 8) show the re-

quired installation space for the outdoor unit and the air distrib-

utor on the inside for the two different cut-out versions. Centre

the air distributor by using the cut-out.

NOTE

All measurements are in mm, unless stated otherwise.

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