English1
0 275 007 XPX | (5.4.16) Bosch eBike Systems
Safety Notes
Read all safety warnings
and all instructions. Failure
to follow the warnings and in-
structions may result in elec-
tric shock, fire and/or serious
injury.
Save all safety warnings and instructions for future
reference.
The term “battery pack” used in these operating instructions
refers both to standard battery packs (battery packs with
holder on
tery packs with holder in the rear rack/carrier), except when
explicitly referring to the design type.
Remove the battery pack from the eBike before begin-
ning work (e.g. inspection, repair, assembly, mainte-
nance, work
ing it by car or plane, or storing it. Unintentional
activation of the eBike system poses a risk of injury.
Do not open the Danger of short-circuiting.
Opening the battery pack
Protect the battery against heat (e.
longed sun exposure) and fire and from being
submerged in water. Do not store or operate
the battery near hot or flammable objects.
There is a risk of explosion.
Keep the
clips, coins, keys, nails, screws or other small metal
objects, that can
to another. Shorting the battery-pack terminals together
may cause burns or a fire. For short-circuiting damage
caused
Bosch shall be invalid.
Do not place the charger or battery pack near to flam-
mable materials. Charge battery packs only when dry
and in a fireproof area. There is a risk of fire due to the
heat generated during charging.
The eBike battery must not be left unattended while
charging.
Under abusive conditions, liquid may be ejected from
the
occurs, flush with water. If liquid contacts eyes, addi-
tionally seek medical help. Liquid ejected from the bat-
tery pack may cause skin irritations or burns.
Battery packs must not be subjected to mechanical
impacts. There is a risk that the battery pack will be dam-
aged causing vapours to escape. The vapours can irritate
the respiratory e for
ical attention in case of complaints.
The battery may give off fumes if it becomes damaged
or is used incorrectly. Provide a fresh air supply and
seek medical ent of pain or discomfort.
These fumes may irritate the respiratory tract.
Charge the battery pack only with original Bosch bat-
tery chargers. When using non-original Bosch chargers,
the danger of fire cannot be excluded.
Use the battery pack only together with eBikes that
have an original Bosch eBike drive system. This is the
only way to protect the battery pack against dangerous
overload.
Use only original Bosch battery packs approved for
your eBike by the manufacturer. Using other battery
packs can lead to injuries and pose a fire hazard. When
using other battery packs, Bosch shall not assume any lia-
bility and warranty.
Do not use the rack-type ba ttery pack as a handle. Lift-
ing the eBike up by the battery pack can cause damage to
the battery pack.
Read
in all operating instructions
the operating instructions of your eBike.
Keep the battery pack out of reach of children.
Product Description and
Specifications
Product Features
The numbering of the product features refers to the illustra-
tions on the graphics pages.
All
battery packs and their holders, are schematic and can devi-
ate from your eBike.
1 Holder of the rack-type battery pack
2 Rack-type battery pack
3 Operation and charge-control indicator
4 On/Off button
5 Key of the battery pack lock
6 Battery-pack lock
7 Upper holder of the standard battery pack
8 Standard battery pack
9 Bottom holder of the standard battery pack
10 Cover lid (Supplied only on
11 Battery charger
12 Socket for charge connector
13 Charge socket cover
OBJ_BUCH-2032-005.book Page 1 Tuesday, Ap ril 5, 2016 10:28 AM
English2
Bosch eBike Systems 0 275 007 XPX | (5.4.16)
Technical Data
Assembly
Place down the battery pack only on clean surfaces. In
particular, avoid soiling the charge socket and the con-
tacts, e.
Checking the Battery Pack Before Using for the
First Time
Check the ging it
eBike for the first time.
For this, press the On/Off button 4 to switch on the battery
pack. 3
the battery pack may be damaged.
When at least one, but not all LEDs of the charge-control indi-
cator 3 is lit, then fully charge the battery pack before using
for the first time.
Do not attempt to charge or use a damaged battery
pack. Please refer to an authorised Bosch eBike dealer.
Charging the Battery Pack
Use
an identical original Bosch charger. Only this charger is
matched
Note: The battery pack is supplied partially charged. To en-
sure full , completely
pack in the charger before using for the first time.
For
instructions of the charger.
The
the bike without shortening the lifespan. Interrupting the
charging process does not damage the battery pack.
The battery pack is
cator, which enables charging only within a temperature
range between 0 ° °
When the battery pack is not
within the charging-tempera-
ture range, three LEDs of the
charge-control indicator 3
flash. Disconnect the battery pack from the charger until its
temperature has adjusted.
Do not connect the battery pack to the charger until it has
reached the allowable charging temperature.
Charge-control Indicator
When the battery pack is switched on, the five green LEDs of
the charge-control indicator 3 indicate the charge condition
of the battery pack.
In this, each LED indicates approx. 20 % capacity. When the
battery pack is completely charged, all five LEDs light up.
The on battery
on
and observe the operating instructions of the drive unit and
on-board computer.
If the
charge-control indicator 3 on the
er tion of
Lithium-ion battery pack PowerPack 300 PowerPack 400 PowerPack 500
Article number
– Standard battery pack 0 275 007 509
0 275 007 511
0 275 007 510
0 275 007 512
0 275 007 529
0 275 007 530
– Rack-type battery pack 0 275 007 513 0 275 007 514
0 275 007 522
0 275 007 531
0 275 007 532
Rated voltage V= 36 36 36
Rated capacity Ah 8.2 11 13.4
Energy Wh 300 400 500
Operating temperature ° – –1 –1
Storage temperature ° – –1 –1
Allowable charging temperature range ° 0 0 0
Weight, approx. kg 2.0/2.4 2.5/2.6 2.6/2.7
Degree of protection IP 54 (dust and splash
water protected)
IP 54 (dust and splash
water protected)
IP 54 (dust and splash
water protected)
OBJ_BUCH-2032-005.book Page 2 Tuesday, Ap ril 5, 2016 10:28 AM
